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Remote Control Toy Car Wheels Family Mold
From design challenges to market success—how we helped a California toy brand achieve their vision through innovative multi-cavity family mold solutions and professional injection molding services.
Client Background
Our client is a renowned California-based toy brand committed to launching a vibrant, flexible toy line. They maintain strict requirements for quality, cost-efficiency, and child-safe user experience.
The project involved three unique colors: Cyan Blue 638C, Magenta 233C (later upgraded to Rhodamine Red C), and White. The client sought to maintain high quality standards while achieving rapid market entry and cost control.
Project Requirements
- High-quality products and craftsmanship
- Cost-effective solutions
- Child-safe smooth edges
- Fast prototyping and rapid T1 sample delivery
Material Requirements
• ABS
Color Requirements
PANTONE 638C
Cyan Blue
Rhodamine Red C
Magenta Pink
White
Pure White
Challenge & Innovative Solution
Вызов
Jagged Edges
Initial design had rough, unsmooth edges unsuitable for children's products.
Insufficient Draft Angles
Design flaws caused potential demolding issues and production delays.
Time Pressure
Client feared design modifications would cause project delays.
Innovative Solution
Family Mold Design
Implemented a 3-cavity family mold to produce three different components in one cycle, eliminating the need for multiple molds and significantly reducing tooling costs.
Added Draft Angles
Fixed demolding issues to ensure smooth production and zero defects.
Post-Production Services
Offered smoothing services to eliminate rough edges and ensure child safety standards.
Prototype Achievement
To ease client concerns, we proactively provided free prototype manufacturing and testing. Via FedEx express shipping, samples reached California in just 2-4 days from our factory.
✨ Client Feedback: "Exactly what we envisioned"
The prototype showcased a sleek gloss finish, vibrant colors (Lime Green 361C, Magenta 233C), and perfectly smooth edges--all achieved through our innovative approach and meticulous attention to detail.
Outcome & Future
Project Success
The toy line has become a bestseller, and the client expressed high satisfaction with our design and service quality.
The client has launched a new design development project with full confidence in our process, exploring metallic silver or chrome colors for future products.
Project Achievements
1
Family Mold
Producing three parts
2-4
Days Fast Delivery
Via FedEx to USA
100%
Client Satisfaction
First-time approval
Why Choose Us?
Эффективность затрат
Family mold (1+1+1 cavities) significantly reduces tooling costs compared to separate molds.
Обеспечение качества
Comprehensive DFM reports, mold flow simulations, and post-production inspection ensure precision.
Fast Delivery
Sample delivery from factory to California in just 2-4 days via FedEx, accelerating time-to-market.
Гибкость
Support independent color ordering for flexible inventory management.
Risk Reduction
Free samples, transparent initial payment terms, building trust-based partnerships.
Совершенство производства
ISO certified production with 100+ monthly mold deliveries and 400+ material expertise.
Готовы начать свой проект?
Zetarmold is committed to providing high-quality injection molding and forming services to clients worldwide. Let us help you bring your product vision to life.
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