Determining the parting line is critical for successful mold design, as it defines the point where two mold halves meet and separate during injection molding.

The parting line is typically determined by design, material flow, and ease of removal. It affects part quality and mold complexity. Ideally, it should be placed to minimize visible seams and enhance functionality.

Understanding how to position the parting line effectively ensures better part quality and mold efficiency. Learn how design choices influence parting line placement and improve molding outcomes.

What is the Concept of a Parting Surface?

A parting surface plays a vital role in injection molding, where it forms the boundary between the mold’s two halves, enabling easy separation of molded parts. Understanding this concept ensures smooth production.

The parting surface in injection molding is the line or plane where the mold halves meet. It affects parting line quality and ease of mold opening. Correct design ensures efficient mold release and part integrity.

Definition of the Parting Line Injection Molding

The mold parting line is the part of the mold where the moving mold (also known as the moving part of the mold) and the fixed mold (also known as the fixed part of the mold) contact. It is the interface where the mold halves open and close. The parting line determines the injection molding process¹, appearance, and final product size.

The reasonable design of the parting line does help improve product quality, inhibit mold wear, and extend the service life of the mold. In some designs, a vertical parting line is used to accommodate specific product shapes or mold structures.

Functions of the Parting Line

The parting line serves several important functions in an injection mold:

• Mold Opening and Closing: The parting line is the interface where the mold opens and closes, with the moving mold and fixed mold separating and joining along the parting line. The mold opening direction is defined by this interface.

• Product Ejection: The molded product is removed from the mold through the parting line.

• Layout of the Gating and Venting Systems: The position of the mold line will affect the design of the mold for pouring and venting.

• Mold Processing and Manufacturing: An adequate design of the parting line the, thus contributes to the simplification of moulding processing and cheaper manufacturing.

Types of Parting Lines

Parting lines can be classified into the following types:

• Flat Parting Line: Applicable for different kinds of products that are rather simple in structure and have smooth surface.

• Curved Parting Line: Appropriate where the product has intricate detailed and generally curved surfaces.

• Composite Parting Line: Consisting of multiple flat or curved surfaces, suitable for products with complex shapes and multiple angles.

What are the Basic Principles for Selecting a Parting Surface?

Selecting the right parting surface is crucial for mold design². It impacts the ease of mold release, part quality, and overall manufacturing efficiency.

A parting surface should be chosen based on part geometry, ease of assembly, and minimizing undercuts. Proper selection ensures better mold function, part ejection, and a smoother production process.

Ensuring Product Quality

The main criterion for the choice of the parting line is the appearance quality and dimensional accuracy of the product. Many times the wall thickness of a finished part is only a few millimeters or maybe 1/8-inch, and poor parting line quality can affect how well the parts are formed together.

The parting line should be steered clear of the primary appearance surfaces of the product to avoid poor parting line quality affecting the appearance. The position of the parting line should avoid causing product deformation or affecting dimensional accuracy.

Facilitating Demolding³

The position of the parting line must allow the easy removal of the product without applying high tensile or compressive forces on the product that can cause deformation or damage of the product.

Facilitating Mold Processing

The selection of the parting line should take into account the processing and manufacturing of the mold, opting for positions that are easy to process and have lower costs. It can be noted that elaborate designs that are made on the parting line can cause difficulties in the processing of the mold and also adds to its cost.

Facilitating Gating and Venting System Design

The location of parting line should in some ways help in the positioning of the gating and venting system, to enable the flow of the molten plastic to the mold cavity without bringing in air which leads to defect like bubbles⁴or burn marks⁵.

Meeting Mechanical Requirements

The parting line locations should provide adequate strength and also sturdiness of the mold that is utilized in operation so as to minimize on deformation or damages caused by parting line positioning.

What are the Factors that Affect the Selection of a Parting Surface?

The parting surface in injection molding plays a critical role in part quality and ease of production. Several factors influence its selection, including part geometry, material properties, and molding process.

Key factors affecting parting surface selection include part design, ease of mold ejection, and minimizing defects. Proper selection ensures smooth production, reduces cycle times, and improves part quality.

Product Structure and Shape

The structure and shape of the product are the main basis for selecting the parting line. In the case of injection molded parts with a complicated shape, various aspects must be taken into account, namel draft angles⁶ in all planes, flatness of the parting line, and its effect on appearance.

• Draft Angle:The draft angle is also among the considerations that need to be determined whem designing a mold. The choice of the parting line⁷ should be done in an area where achieving the desired angle of draft is not a problem this is because the product can be easily demolded from a mold with good draft angle.

• Parting Line Location:Parting line is the operational line of the product formed because of the existence of the parting line. When choosing the parting line, it should not be situated in a place that will influence the appearance quality of the product severely.

Molding Process

Different molding processes have different requirements for parting lines. For example, while practicing injection molding, the parting line position must be chosen in a way that would assist the filling and cooling of the molten plastic while on the other hand die casting demands parting line position that would be helpful in designing the gating and venting systems.

• Injection Molding Process:In the case of the injection molding technique, the position of the parting line should favor the More likely fill of the molten plastic and this should not hinder the flow of the plastic hence preventing the formation of features such as bubbles or voids.

• Die Casting Process: Within die casting, the position of the parting line should facilitate the layout of the venting system so that the air within the die merchandise cavity can be expelled efficiently without causing issues of porosity or burn marks.

Mold Structure

Another aspect, which determines the selection of the parting plane, is the structure of the mold. For instance, in the case of three-plate molds, stack molds, and other such structures, the selection of the parting line should depend on the mold’s parting as well as opening methods.

• Three-Plate Mold:Three-plate molds have the two parting line while it has multiple gate points, which are suitable when producing intricate products. The parting line should however be chosen in relation to the gating positions, and in accordance with the method used in the ejection of the product.

• Stack Mold:For high volume production, stack molds are appropriate, the selected parting line should coincide with the structure and the shape of the product so that all layers open at the same time and facilitate the ejection of the product.

Demolding Method

From the selection of the demolding method, it will impact the parting line direction as well. For instance, if mechanical, pneumatic, hydraulic demolding is needed the parting line must be selected so as to accommodate the necessary position of the demolding device.

• Mechanical Demolding:Mechanical demolding is suitable for products with relatively simple designs and small drafts. The parting line should be selected in a position that allows the introduction of mechanical demolding equipment.

• Pneumatic Demolding:Pneumatic demolding is particularly useful with thin-walled, complex-shaped products. The parting line must be placed at a position of the mold that would allow proper position of pneumatic demolding gadgets so that the flow of air can easily operate on the item.

• Hydraulic Demolding: Hydraulic demolding is applicable to carry out for the large-sized and for the product with the complex structure. The parting line should be chosen in a position that facilitates the arrangement of hydraulic demolding devices, ensuring hydraulic devices can smoothly act on the product.

What is the Design Method for a Parting Surface?

The design of a parting surface in injection molding is crucial for part release, mold stability, and minimizing defects. Understanding how to optimize this feature can significantly improve the molding process.

The parting surface design involves determining the optimal separation plane for the mold halves, ensuring efficient part ejection and mold alignment. It should minimize undercuts and avoid complex geometries to reduce mold complexity and cost.

Flat Parting Line

The flat parting line is the most common parting line design, suitable for products with simple structures and flat surfaces. While deciding the flat parting line, the flat position of the product should be selected appropriately to obtain flatness and machining accuracy of the parting line.

Steps for Designing a Flat Parting Line:

• Determine the Main Appearance Surface of the Product:Avoid the main appearance surface to prevent the parting line from affecting the product\’s appearance quality.

• Determine the Direction of the Draft Angle:Decide on the direction of the draft angle according to the structure and the shape of the product and the position of the parting line should be chosen in a way that would allow easy demolding.

• Optimize the Parting Line Position: When optimizing the parting line position, factors such as the structure of the final product, molding process characteristics, and injection mold manufacturing process should be considered to ensure the best parting line position while ensuring the final product quality and mold detail accuracy.

For example, in the structural design of the injection mold for the shell of electronic products, the parting surface should be selected to be flat. The midplane of the shell is used as the parting surface during design to meet the flatness and appearance quality requirements of the shell surface. The pouring and exhaust system is reasonably arranged to ensure that the melt fills the mold cavity in an orderly and efficient manner and exhausts the air appropriately.

Curved Parting Line

For products with complex shapes, where a flat parting line cannot meet the requirements, a curved parting line can be chosen. The curved parting line should receive more attention of the combinative appearance quality of the product and the difficulty of demoulding, avoiding complex curves that affect mold processing and manufacturing.

Steps for Designing a Curved Parting Line:

• Analyze the Product\’s Curved Structure: Find out the key curved positions of the product and look at shape and curvature of the curve in greater details.

• Determine the Position of the Curved Parting Line: Choose a curved position with relatively small curvature as the parting line to reduce mold processing difficulty.

• Optimize the Curvature of the Parting Line: Adjust the curvature of the curved parting line to ensure smooth demolding and surface quality of the product.

For instance during the design of the injection mold of an automobile headlamp cover, the parting line was curved because the shape of a cover is complex. In the mold design process, according to the appearance quality and demolding difficulty regarding the cover, the edge curve of the cover is set as the parting line. Thus, achieving the optimal curvature of the parting line helps to guarantee smooth demolding of the part and the quality of the non-contact surface of the cover.

Composite Parting Line

A composite paring line is laid in several flat or curved planes; this is appropriate for products with many face angles. When selecting the location of the composite parting line, it is necessary to consider a draft angle of each direction and flatness of the parting line so that demoulding and external appearance of the product is perfect.

Steps for Designing a Composite Parting Line:

• Determine the Positions of Each Parting Line: Determine the position of each flat parting line or arc parting line according to the product structure or shape.

• Optimize the Connection of Each Parting Line: Adjust and optimize the connection method of each parting line to ensure the flatness of the parting line and improve the smoothness of product demolding.

• Comprehensively Consider Product Appearance Quality and Mold Processing Technology: After the position of the composite parting line is determined, the product appearance quality and mold processing technology should be comprehensively considered to ensure product quality and mold processing accuracy.

For instance, in the design of the injection mold for toy car shell, Composite parting line is selected. Throughout the design phase aesthetical considerations, due to the multi-angle nature of the toy car shell, several flat and curved surfaces are selected creating a multiple parting line. Thus, it is made possible to achieve reasonable arrangement of the draft angle and the connection of the parting line for easy demolding and appearance quality of the car shell.

Conclusion

The design of injection mold parting line is a process that comprehensively considers various aspects such as product structure, molding process, mold structure, and demolding process.

Through reasonable selection and arrangement of parting line, product quality, production efficiency, and mold manufacturing cost can be effectively guaranteed. I hope this article can provide some reference for mold designers and engineers on parting line design in actual work.