{"id":8970,"date":"2022-05-10T13:51:03","date_gmt":"2022-05-10T05:51:03","guid":{"rendered":"https:\/\/zetarmold.com\/?p=8970"},"modified":"2026-04-09T08:31:53","modified_gmt":"2026-04-09T00:31:53","slug":"enjeksiyon-kaliplama-teklifi","status":"publish","type":"post","link":"https:\/\/zetarmold.com\/tr\/enjeksiyon-kaliplama-teklifi\/","title":{"rendered":"Enjeksiyon Kal\u0131plama Teklifi"},"content":{"rendered":"

Injection Moulding Quote = injection mold price + injection molding product unit price \u00d7 enjeksiyon kal\u0131b\u0131<\/a>ing product quantity.<\/strong><\/p>\n

\u00c7o\u011fu proje i\u00e7in, enjeksiyon kal\u0131pl\u0131 par\u00e7a \u00fcr\u00fcnlerinin seri \u00fcretimi i\u00e7in tek seferlik bir yat\u0131r\u0131m olan sadece bir set enjeksiyon kal\u0131b\u0131na ihtiya\u00e7 vard\u0131r.<\/p>\n

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Ancak baz\u0131 projeler i\u00e7in ihtiya\u00e7 duyulan \u00fcr\u00fcn say\u0131s\u0131 nispeten fazlad\u0131r ve teslimat s\u00fcresi acildir.<\/p>\n

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Bir plastik enjeksiyon kal\u0131plama \u00fcr\u00fcn\u00fcn\u00fcn fiyat\u0131n\u0131n bile\u015fenleri nelerdir?<\/span><\/h2>\n

The price of injection molded products = raw material price + enjeksiyon kal\u0131plama s\u00fcreci<\/a> fee + other costs (post-processing, packaging, transportation) + factory profit. <\/strong><\/p>\n

Bu 3 ana b\u00f6l\u00fcm farkl\u0131 etki fakt\u00f6rlerine sahiptir.<\/p>\n

Fiyat\u0131 plasti\u0307k enjeksi\u0307yon kaliplama \u00fcr\u00fcnleri\u0307<\/a> y\u00fcksek hacimli \u00fcretim i\u00e7in \u00e7ok ucuzdur, fiyat \u00fcr\u00fcn\u00fcn boyutuna ve kal\u0131b\u0131n bo\u015fluk say\u0131s\u0131na ba\u011fl\u0131 olarak 0.01USD veya daha d\u00fc\u015f\u00fck bir seviyede kontrol edilebilir.<\/strong><\/p>\n

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Enjeksiyon kal\u0131plama \u00fcr\u00fcnlerinin maliyetini etkileyen fakt\u00f6rler nelerdir?<\/span><\/h2>\n

What are the factors that affect the cost of injection moulded products? This question is addressed in detail below as injection molding faqs.<\/p>\n

Hammadde maliyeti<\/span><\/h3>\n

Bu maliyeti hesaplamak daha iyidir, bir hammadde tedarik\u00e7isine 1 kg'\u0131n ne kadar oldu\u011funu sorun, \u00fcr\u00fcn\u00fcn a\u011f\u0131rl\u0131\u011f\u0131n\u0131 kay\u0131p oran\u0131 ile \u00e7arp\u0131n ve ard\u0131ndan hammadde fiyat\u0131 ile \u00e7arp\u0131n, hammadde maliyetini elde edebilirsiniz.<\/p>\n

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a. Plastik Malzeme S\u0131n\u0131flar\u0131<\/strong><\/p>\n

Farkl\u0131 hammadde s\u0131n\u0131flar\u0131 vard\u0131r ve farkl\u0131 malzeme s\u0131n\u0131flar\u0131n\u0131n fiyat\u0131 da belirli bir farkt\u0131r, farkl\u0131 fabrikalar\u0131n fiyat kar\u015f\u0131la\u015ft\u0131rmas\u0131n\u0131 toplad\u0131\u011f\u0131n\u0131zda, ayn\u0131 hammadde s\u0131n\u0131flar\u0131 olmal\u0131d\u0131r, b\u00f6ylece kar\u015f\u0131la\u015ft\u0131r\u0131labilirlik vard\u0131r.<\/p>\n

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b. Plastik malzeme fire oran\u0131<\/strong><\/p>\n

Kay\u0131p oran\u0131 da hammadde maliyetini etkileyen \u00f6nemli bir fakt\u00f6rd\u00fcr, beyaz ve renkli kay\u0131p oran\u0131 siyah\u0131n kay\u0131p oran\u0131ndan daha fazlad\u0131r, siyah fabrikan\u0131n genel kay\u0131p oran\u0131 3%, renkli ve beyaz 5% ile hesaplan\u0131rken, \u015feffaf \u00fcr\u00fcnler genellikle 10% kay\u0131p oran\u0131 ile hesaplan\u0131r.<\/p>\n

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c. Renk Masterbatchleri<\/strong><\/p>\n

Beyaz ve renkli \u00fcr\u00fcnler i\u00e7in, renk masterbatch maliyetini de g\u00f6z \u00f6n\u00fcnde bulundurmam\u0131z gerekir, normal renk masterbatch yakla\u015f\u0131k 5USD \/ kg'd\u0131r ve \u00f6zel renk masterbatch fiyat\u0131, g\u0131da s\u0131n\u0131f\u0131 masterbatch, y\u00fcksek s\u0131cakl\u0131\u011fa dayan\u0131kl\u0131 masterbatch, y\u00fcksek parlakl\u0131k masterbatch ve \u00f6zel gereksinimleri olan ba\u015fka bir renk masterbatch gibi birka\u00e7 kat daha y\u00fcksek olacakt\u0131r.<\/p>\n

Yani hammadde fiyat\u0131 = (\u00fcr\u00fcn a\u011f\u0131rl\u0131\u011f\u0131 + \u00fcr\u00fcn a\u011f\u0131rl\u0131\u011f\u0131 \u00d7 kay\u0131p oran\u0131)\u00d7 hammadde maliyeti.<\/p>\n

\u00dcr\u00fcn\u00fcn siyah PP malzeme 2USD\/kg, \u00fcr\u00fcn a\u011f\u0131rl\u0131\u011f\u0131n\u0131n 100g oldu\u011funu varsayal\u0131m, o zaman \u00fcr\u00fcn\u00fcn hammadde maliyeti = (0.1kg+0.1kg3%)<\/em>2USD\/kg=0,206USD<\/p>\n

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Enjeksiyon Kal\u0131plama S\u00fcreci Maliyetleri<\/span><\/h3>\n

This point asks the plastic injection factory, what is the processing cost per hour of different injection machines?<\/p>\n

a. Makine tonaj\u0131<\/strong><\/p>\n

Makine tonaj\u0131n\u0131n boyutu i\u015fleme maliyetini etkileyecektir, genel olarak konu\u015fursak, makine tonaj\u0131 ne kadar b\u00fcy\u00fckse, i\u015fleme maliyeti de o kadar y\u00fcksek olacakt\u0131r.<\/p>\n

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b. Kavite say\u0131s\u0131<\/strong><\/p>\n

The number of cavities in the mold also affects the processing cost of each injection molding product.<\/p>\n

Bu nedenle, enjeksiyon kal\u0131b\u0131n\u0131 tasarlarken, optimum i\u015fleme maliyeti ve kal\u0131p maliyetini elde etmek i\u00e7in kal\u0131ptaki optimum bo\u015fluk say\u0131s\u0131n\u0131 dikkate almam\u0131z gerekir.<\/p>\n

Assuming that the processing cost of a 150-ton injection molding machine is 12USD\/hour, the injection cycle is 60 seconds, and the number of holes in the mold is 2, then the processing cost of each product is 12\/3600*60\/2=0.1USD.<\/p>\n

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\u0130kincil i\u015flem maliyeti<\/span><\/h3>\n

Secondary processing cost includes insert molding, overmolding, painting\/screen printing\/plating, etc., which can be asked to the respective processing factory.<\/p>\n

Paketleme maliyetleri<\/span><\/h3>\n

Plastik par\u00e7alar\u0131n boyutu ve hacmi, ambalaj kartonlar\u0131n\u0131n\/\u00e7antalar\u0131n\u0131n vb. maliyetinden t\u00fcretilebilir.<\/p>\n

Nakliye masraflar\u0131<\/span><\/h3>\n

Teslimat yerine ve bir seferde ne kadar y\u00fck y\u00fcklenebilece\u011fine g\u00f6re, bir konteyner kamyonunun maliyeti, her bir \u00fcr\u00fcn\u00fcn nakliye maliyetini elde etmek i\u00e7in toplam y\u00fckl\u00fc kamyon say\u0131s\u0131na b\u00f6l\u00fcn\u00fcr.<\/p>\n

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Di\u011fer maliyetler<\/span><\/h3>\n

Yukar\u0131daki maliyetler genel personel ve ilgili personel maliyetlerini i\u00e7ermedi\u011finden, her fabrikan\u0131n farkl\u0131 durumlar\u0131na g\u00f6re baz\u0131 maliyetler eklenmelidir.<\/p>\n

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K\u00e2r<\/span><\/h3>\n

Yukar\u0131daki 6 maddenin toplam\u0131 10-30% kar ile \u00e7arp\u0131ld\u0131\u011f\u0131nda, nihai maliyetin plastik bir par\u00e7as\u0131n\u0131, her fabrikan\u0131n durumuna ve sipari\u015fin b\u00fcy\u00fckl\u00fc\u011f\u00fcne g\u00f6re kar elde edebilirsiniz.<\/p>\n

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Bir enjeksiyon kal\u0131b\u0131n\u0131n fiyat\u0131 nelerden olu\u015fur?<\/span><\/h2>\n

Plastik fiyatlar\u0131jection kal\u0131plar\u0131 = \u00e7elik hammadde fiyat\u0131 + i\u015fleme maliyeti + di\u011fer maliyetler (y\u00fczey i\u015flemi, kal\u0131p denemesi vb.) + kar. Tabii ki, s\u0131cak yolluk gerekiyorsa, ek s\u0131cak yolluk maliyetleri eklenecektir.<\/strong><\/p>\n

Bu plasti\u0307k enjeksi\u0307yon kalibi<\/a> maliyet genellikle 1000-3000USD aral\u0131\u011f\u0131ndad\u0131r, daha b\u00fcy\u00fck veya daha karma\u015f\u0131k \u00fcr\u00fcnler i\u00e7in enjeksiyon kal\u0131b\u0131 Fiyat daha y\u00fcksek olacakt\u0131r.<\/strong><\/p>\n

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Kal\u0131p malzemesi maliyeti<\/span><\/h3>\n

Kal\u0131b\u0131n \u00e7eli\u011fi \u00e7e\u015fitlidir, \u00fcr\u00fcn\u00fcn farkl\u0131 ihtiya\u00e7lar\u0131na g\u00f6re kal\u0131b\u0131n \u00e7eli\u011fi farkl\u0131d\u0131r, genellikle kal\u0131p \u00e7er\u00e7eve malzemesi yayg\u0131n olarak S45C, S50C veya P20 olarak kullan\u0131l\u0131r.<\/p>\n

Ve kal\u0131p bo\u015flu\u011funun malzemesi, \u00fcr\u00fcn\u00fcn miktar\u0131na, boyutuna, plastik hammaddesine ve ihtiyac\u0131na g\u00f6re farkl\u0131d\u0131r ve fiyat\u0131 da farkl\u0131d\u0131r.<\/p>\n

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Bir dizi plastik kal\u0131p malzemesi se\u00e7imi, kal\u0131b\u0131n \u00f6mr\u00fc ve kal\u0131b\u0131n fiyat\u0131 ile do\u011frudan ilgilidir, \u00fcr\u00fcne g\u00f6re kal\u0131p malzemesi se\u00e7imi nas\u0131l makul?<\/p>\n

From the production molding of plastic products, the demand for the product is small, choosing a good die material, the mold cost will increase, and for the company to increase the cost of expenditure, is a waste.<\/p>\n

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\u00dcr\u00fcne olan talep b\u00fcy\u00fckt\u00fcr, zay\u0131f kal\u0131p malzemesi se\u00e7in, \u00e7\u0131kt\u0131 gereksinimlerine ula\u015famaz, kal\u0131p hurdaya \u00e7\u0131kar\u0131l\u0131r, kal\u0131b\u0131 yeniden a\u00e7man\u0131z gerekir, \u00fcretim verimlili\u011fi artmaz, ayr\u0131ca kal\u0131b\u0131n maliyetini de artt\u0131r\u0131r.<\/p>\n

Kal\u0131p bo\u015flu\u011fu malzemesini makul bir \u015fekilde se\u00e7mek i\u00e7in, \u00f6ncelikle ortak kal\u0131p bo\u015flu\u011fu malzemesini ve kal\u0131p bo\u015flu\u011fu malzemesinin \u00f6zelliklerini anlamal\u0131y\u0131z, ger\u00e7ek i\u015f deneyimlerine dayanan a\u015fa\u011f\u0131daki \u00f6zet a\u015fa\u011f\u0131daki gibi \u00f6zetlenmi\u015ftir.<\/p>\n

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\u0130\u00e7inde plasti\u0307k enjeksi\u0307yon kalibi<\/a>Daha yayg\u0131n olarak kullan\u0131lan kal\u0131p bo\u015flu\u011fu malzemeleri P20, 2738, 738H, 718, 718H, NAK80, H13, S136 vb.<\/p>\n

The materials used for hardening molds are 2344, 8407, SKD11, SKD61, etc. These materials are more commonly used in our company’s mold making.<\/p>\n

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Kal\u0131p bo\u015flu\u011fu malzemeleri d\u00f6rt ana \u00f6zelli\u011fe sahip olmal\u0131d\u0131r<\/strong><\/span><\/p>\n

a. Sertlik<\/strong><\/span><\/p>\n

Cam elyaf takviyeli malzemeler ve b\u00fcy\u00fck \u00fcr\u00fcn miktarlar\u0131na sahip projeler i\u00e7in, kal\u0131plama bo\u015flu\u011fu malzemesinin sertli\u011fi dikkate al\u0131nmal\u0131d\u0131r ve en iyisi sertle\u015ftirilmi\u015f malzeme kullanmakt\u0131r.<\/p>\n

b. A\u015f\u0131nma direnci<\/strong><\/span><\/p>\n

Nispeten sert olan cam elyaf takviyeli malzemeler, POM, PPS, vb. i\u00e7in kal\u0131plama malzemesinin a\u015f\u0131nma direncinin dikkate al\u0131nmas\u0131 gerekir.<\/p>\n

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c. G\u00fc\u00e7 ve dayan\u0131kl\u0131l\u0131k<\/strong><\/span><\/p>\n

\u00dcr\u00fcn \u00fczerindeki baz\u0131 daha derin bo\u015fluk yap\u0131lar\u0131, kal\u0131pta kesici u\u00e7lar yaparken, kesici u\u00e7 malzemesinin sertli\u011fini ve toklu\u011funu dikkate almal\u0131d\u0131r<\/p>\n

d. Korozyon direnci<\/strong><\/span><\/p>\n

POM ve PVC gibi korozif malzemeler i\u00e7in kal\u0131p bo\u015flu\u011fu malzemelerinin 4Cr13, S136 vb. gibi korozyona dayan\u0131kl\u0131 malzemeler olarak d\u00fc\u015f\u00fcn\u00fclmesi gerekir.<\/p>\n

Kal\u0131p malzemesi se\u00e7imi esas olarak plasti\u011fin malzeme ve y\u00fczey gereksinimlerine, \u00fcr\u00fcn\u00fcn hacmine ve m\u00fc\u015fterinin karar verme gereksinimlerine dayanmaktad\u0131r.<\/p>\n

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Kal\u0131p tasar\u0131m maliyeti<\/span><\/h3>\n

Kal\u0131b\u0131n tasar\u0131m\u0131 i\u00e7in \u00f6zel tasar\u0131mc\u0131lar, \u015firketin ortalama maa\u015f\u0131na g\u00f6re tasar\u0131mc\u0131lar vard\u0131r, \u015firkette bir kal\u0131p seti tasarlamak 3-5 g\u00fcn s\u00fcrer, ayl\u0131k maa\u015f yakla\u015f\u0131k 3000USD, tasar\u0131m maliyeti yakla\u015f\u0131k 400-700USD'dir.<\/p>\n

Kal\u0131p i\u015fleme maliyeti<\/span><\/h3>\n

CNC i\u015fleme, EDM, tel kesme, yava\u015f y\u00fcr\u00fcyen tel, parlatma ekipman\u0131 vb. taraf\u0131ndan yayg\u0131n olarak kullan\u0131lan kal\u0131b\u0131n farkl\u0131 karma\u015f\u0131kl\u0131\u011f\u0131na g\u00f6re kal\u0131p i\u015fleme i\u00e7in daha fazla ekipmana ihtiya\u00e7 vard\u0131r. <\/p>\n

Farkl\u0131 ekipman t\u00fcrlerinin kullan\u0131m ve i\u015fleme maliyetleri farkl\u0131d\u0131r.<\/p>\n

Kal\u0131p deneme maliyeti<\/span><\/h3>\n

\u0130lgili kal\u0131p i\u015fleme end\u00fcstrisi personeli, kal\u0131b\u0131n tamamlanabilen bir kal\u0131plama olmad\u0131\u011f\u0131n\u0131, kal\u0131p i\u015flemeden sonra tamamlanmas\u0131 ve kal\u0131p denemeleri i\u00e7in m\u00fc\u015fteri taraf\u0131na g\u00f6nderilmesi gerekti\u011fini bilir, s\u00fcrecin tamamlanmas\u0131 genellikle iki ila \u00fc\u00e7 kezdir, her denemeden sonra plastik kabuklar\u0131n denenmesi i\u00e7in do\u011frudan m\u00fc\u015fteriye yap\u0131lmas\u0131 gerekir.<\/p>\n

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K\u00e2r<\/span><\/h3>\n

Kal\u0131plar\u0131n kar\u0131 genellikle fabrikalar taraf\u0131ndan yakla\u015f\u0131k 10%-30%'de kontrol edilir, ancak her i\u015fletmenin kar\u0131 \u00f6l\u00e7e\u011fe g\u00f6re farkl\u0131d\u0131r.<\/p>\n

Therefore, when choosing an injection mold factory, if the product structure is simple and the requirements are not very strict, generally a small or medium-sized factory can be realized.<\/p>\n

For projects with higher requirements and larger product volume, it is still recommended to choose a injection molding factory with better scale and experience to ensure the quality of the mold and products.<\/p>\n

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\u00d6zet<\/span><\/h2>\n

Bu makale sayesinde, enjeksiyon kal\u0131plar\u0131n\u0131n ve enjeksiyon kal\u0131plama \u00fcr\u00fcnlerinin fiyat\u0131 hakk\u0131nda belirli bir anlay\u0131\u015fa sahipsiniz.<\/p>\n

E\u011fer bir \u00f6zel plasti\u0307k enjeksi\u0307yon kaliplama<\/a> sipari\u015fleri hizmet projesi yap\u0131lacaksa, \u00f6nce makaledeki y\u00f6ntemlere g\u00f6re enjeksiyon kal\u0131plar\u0131n\u0131n ve enjeksiyon kal\u0131plama \u00fcr\u00fcnlerinin fiyat\u0131n\u0131 kabaca tahmin edebilir ve ard\u0131ndan g\u00fcvenilir bir tane bulabilirsiniz.<\/p>\n

If you have an injection molding processes project to be done, you can first roughly estimate the price of injection molds and injection molding products according to the methods in this article, and then find a trustworthy injection molding manufacturer.<\/p>\n

If you are not very professional in this field, you can ask ZetarMold to help you with product design to finalize the whole injection molding projects.<\/p>\n

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Zetar ile bu yer, i\u015finizi tamamlaman\u0131za yard\u0131mc\u0131 olabilir. enjeksiyon kal\u0131plama projesi<\/a> m\u00fcmk\u00fcn oldu\u011funca \u00e7abuk.<\/p>\n

Fikirden ger\u00e7e\u011fe \u00fcretim s\u00fcrecini desteklemek i\u00e7in burada \u0130ngilizce konu\u015fan 20'den fazla ki\u015fi ve 7 deneyimli m\u00fchendis var - hayalinizi ger\u00e7e\u011fe d\u00f6n\u00fc\u015ft\u00fcrmenize yard\u0131mc\u0131 olal\u0131m! M\u00fckemmel destek i\u00e7in bizimle ileti\u015fime ge\u00e7in.<\/p>\n

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Need a Quote for Your Injection Molding Project?<\/strong><\/p>\n

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Request a Free Quote \u2192<\/a> See our Supplier Sourcing Guide<\/a> for a comprehensive overview.<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"

Enjeksiyon Kal\u0131plama Teklifi = enjeksiyon kal\u0131p fiyat\u0131 + enjeksiyon kal\u0131plama \u00fcr\u00fcn birim fiyat\u0131 \u00d7 enjeksiyon kal\u0131plama \u00fcr\u00fcn miktar\u0131. \u00c7o\u011fu proje i\u00e7in, enjeksiyon kal\u0131pl\u0131 par\u00e7a \u00fcr\u00fcnlerinin seri \u00fcretimi i\u00e7in tek seferlik bir yat\u0131r\u0131m olan yaln\u0131zca bir set enjeksiyon kal\u0131b\u0131na ihtiya\u00e7 vard\u0131r. Bununla birlikte, baz\u0131 projeler i\u00e7in ihtiya\u00e7 duyulan \u00fcr\u00fcn say\u0131s\u0131 nispeten fazlad\u0131r ve [...]<\/p>","protected":false},"author":1,"featured_media":6124,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_seopress_robots_primary_cat":"none","_seopress_titles_title":"Injection Moulding Quote | ZetarMold","_seopress_titles_desc":"Discover expert insights on injection moulding quote from ZetarMold. We provide professional injection molding services with DFM support, fast prototyping, and","_seopress_robots_index":"","_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"categories":[42],"tags":[200],"meta_box":{"post-to-quiz_to":[]},"_links":{"self":[{"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/posts\/8970"}],"collection":[{"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/comments?post=8970"}],"version-history":[{"count":0,"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/posts\/8970\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/media\/6124"}],"wp:attachment":[{"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/media?parent=8970"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/categories?post=8970"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/tags?post=8970"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}