{"id":6977,"date":"2022-04-22T10:09:29","date_gmt":"2022-04-22T02:09:29","guid":{"rendered":"https:\/\/zetarmold.com\/?p=6977"},"modified":"2026-04-09T08:32:19","modified_gmt":"2026-04-09T00:32:19","slug":"pa-enjeksiyon-kaliplama","status":"publish","type":"post","link":"https:\/\/zetarmold.com\/tr\/pa-enjeksiyon-kaliplama\/","title":{"rendered":"PA Enjeksiyon Kal\u0131plama \u0130\u015fleme K\u0131lavuzu"},"content":{"rendered":"<p><strong>PA malzemesi m\u00fckemmel mekanik \u00f6zelliklere, korozyon direncine, a\u015f\u0131nma direncine ve y\u00fcksek s\u0131cakl\u0131k direncine sahiptir, bu nedenle elektrik ve elektronik, otomotiv, in\u015faat, ofis ekipmanlar\u0131, makine, havac\u0131l\u0131k ve di\u011fer end\u00fcstrilerde kullan\u0131lan en yayg\u0131n kullan\u0131lan m\u00fchendislik plastiklerinden biridir.<\/strong><\/p>\n<p><strong>PA malzeme \u00e7ekme mukavemeti, e\u011filme mukavemeti, darbe mukavemeti, sertlik, sertlik, mod\u00fcl ve tokluk daha iyidir, \u00f6zellikle modifiye edilmi\u015f ve geli\u015ftirilmi\u015f PA malzeme veya PA ala\u015f\u0131ml\u0131 malzemeden sonra mukavemeti, mod\u00fcl\u00fc, sertli\u011fi, sertli\u011fi, a\u015f\u0131nma direnci daha da geli\u015ftirilmi\u015ftir.<\/strong><\/p>\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-1 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\">\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full is-resized\"><img decoding=\"async\" src=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/polyamide-guide.jpg\" alt=\"\" class=\"wp-image-7018\" height=\"360\" srcset=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/polyamide-guide.jpg 564w, https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/polyamide-guide-300x300.jpg 300w, https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/polyamide-guide-150x150.jpg 150w, https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/polyamide-guide-100x100.jpg 100w\" sizes=\"(max-width: 564px) 100vw, 564px\" \/><\/figure>\n<\/div>\n<\/div>\n<\/div>\n<h2 class=\"wp-block-heading\"><span class=\"has-inline-color has-vivid-cyan-blue-color\">PA malzeme t\u00fcrleri<\/span><\/h2>\n<p>PA- Naylon olarak da bilinen poliamid, geni\u015f bir amid tipi polimer grubu i\u00e7in kullan\u0131lan genel bir terimdir. En yayg\u0131n olanlar\u0131 PA6, PA66 ve PA1010'dur.<\/p>\n<p>Son zamanlarda, BT end\u00fcstrisinin geli\u015fmesiyle birlikte, bilgisayar eklentilerinin \u00fcretiminde LCP'nin (s\u0131v\u0131 kristal polimer) yerine kullan\u0131lan yeni bir poliamid t\u00fcr\u00fc olan PA46'n\u0131n kullan\u0131m\u0131 \u00f6nemli \u00f6l\u00e7\u00fcde artm\u0131\u015ft\u0131r.<\/p>\n<p>PA iyi mekanik \u00f6zelliklere, iyi toklu\u011fa, darbe direncine, a\u015f\u0131nma direncine, kendinden ya\u011flamaya, alev geciktiriciye, yal\u0131t\u0131ma vb. sahip oldu\u011fundan, otomobil, makine, elektronik, enstr\u00fcmantasyon, kimya end\u00fcstrisi gibi di\u015fliler, kasnaklar, rulmanlar, \u00e7arklar, bur\u00e7lar, kaplar, f\u0131r\u00e7alar, fermuarlar vb. gibi bir\u00e7ok alanda yayg\u0131n olarak kullan\u0131lmaktad\u0131r.<\/p>\n<p>PA6, PA66, PA46 alifatik poliamidlerdir, molek\u00fcler yap\u0131lar\u0131nda y\u00fcksek polar amid gruplar\u0131na sahip do\u011frusal polimerlerdir, bu nedenle y\u00fcksek derecede kristalli\u011fe sahiptirler.<\/p>\n<p>Performans\u0131 <a href=\"https:\/\/zetarmold.com\/tr\/\" target=\"_blank\" rel=\"noreferrer noopener\">PA <a href=\"https:\/\/zetarmold.com\/tr\/injection-mold-complete-guide\/\">enjeksiyon kal\u0131b\u0131<\/a>ed \u00fcr\u00fcnleri<\/a> kristal formlar\u0131na ve kristalliklerine ba\u011fl\u0131d\u0131r. <\/p>\n<p>\u0130\u015fleme ko\u015fullar\u0131n\u0131n kristal form ve kristalinite \u00fczerinde etkisi vard\u0131r, PA \u00fcr\u00fcnlerinin kristalizasyonu i\u015fleme ko\u015fullar\u0131na ba\u011fl\u0131 olarak 40%'ye kadar de\u011fi\u015febilir, \u00fcr\u00fcnler yava\u015f so\u011fur, y\u00fcksek kristaliteye sahiptir ve daha b\u00fcy\u00fck boyutlu kristal formlar olu\u015fturur. Su emiliminin de kristallik \u00fczerinde etkisi vard\u0131r.<\/p>\n<p>Buna ek olarak, ak\u0131\u015f nedeniyle i\u015fleme s\u00fcrecinde PA, kesme belirli bir derecede oryantasyon \u00fcretecek ve \u00fcr\u00fcn performans\u0131 anizotropisine neden olacakt\u0131r, oryantasyon y\u00f6n\u00fc boyunca mukavemet oryantasyon olmayan y\u00f6nden daha iyidir, oryantasyon da kristalizasyon s\u00fcrecine elveri\u015flidir, kal\u0131p tasar\u0131m\u0131nda bu fakt\u00f6r\u00fc dikkate almak.<\/p>\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-2 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\">\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img fetchpriority=\"high\" decoding=\"async\" width=\"564\" height=\"320\" src=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/201908121418519182.jpg\" alt=\"\" class=\"wp-image-7020\" srcset=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/201908121418519182.jpg 564w, https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/201908121418519182-300x170.jpg 300w\" sizes=\"(max-width: 564px) 100vw, 564px\" \/><\/figure>\n<\/div>\n<\/div>\n<\/div>\n<h2 class=\"wp-block-heading\"><span class=\"has-inline-color has-vivid-cyan-blue-color\">PA \u00f6zellikleri ve modifiye PA<\/span><\/h2>\n<p>PA \u00f6zellikleri: PA, i\u00e7inde amid grubu i\u00e7eren, i\u00e7 asit ve amonyak disiklik polimerizasyonu ile yap\u0131labilen veya ikili amonyak ve ikili asidin yo\u011funla\u015fmas\u0131 ile olu\u015fan bir t\u00fcr polimerdir. Daha \u00f6nce genellikle bir elyaf malzemesi olarak kullan\u0131lm\u0131\u015f ve daha sonra yava\u015f yava\u015f end\u00fcstriyel uygulamalara geni\u015fletilmi\u015ftir.<\/p>\n<p>PA plastik, y\u00fcksek mekanik mukavemete, y\u00fcksek sertli\u011fe, y\u00fcksek toklu\u011fa, m\u00fckemmel a\u015f\u0131nma direncine, iyi elektriksel \u00f6zelliklere sahiptir, ana \u00e7e\u015fitleri aras\u0131nda makine, otomotiv, ev aletleri, havac\u0131l\u0131k, metalurji ve di\u011fer alanlarda yayg\u0131n olarak kullan\u0131lan PA6, PA66 bulunur.<\/p>\n<p>PA yap\u0131s\u0131 amid gruplar\u0131, nem emilimi, boyut karars\u0131zl\u0131\u011f\u0131 i\u00e7erir, bu nedenle PA malzemelerinin modifikasyonu ka\u00e7\u0131n\u0131lmazd\u0131r, \u015fu anda yayg\u0131n olarak kullan\u0131lan PA modifikasyon y\u00f6ntemleri cam elyaf eklemek ve katk\u0131 maddeleri eklemek i\u00e7in iki y\u00f6ntemdir.<\/p>\n<p>PA plasti\u011fe cam elyaf eklemek, PA enjeksiyon kal\u0131plama \u00fcr\u00fcnlerinin mekanik \u00f6zelliklerini, \u0131s\u0131 direncini ve ya\u015flanma direncini etkili bir \u015fekilde iyile\u015ftirebilir, \u00f6zellikle yorulma direnci cam elyaf eklenmemi\u015f halinin 2,5 kat\u0131na \u00e7\u0131kabilir.<\/p>\n<p>PA'ya cam elyaf\u0131n eklenmesiyle, enjeksiyon bas\u0131nc\u0131n\u0131 ve enjeksiyon h\u0131z\u0131n\u0131 art\u0131rmak, varil ve kal\u0131p s\u0131cakl\u0131\u011f\u0131n\u0131 art\u0131rmak gibi \u00fcretim s\u00fcrecinin ko\u015fullar\u0131n\u0131n da de\u011fi\u015ftirilmesi gerekir ve varil s\u0131cakl\u0131\u011f\u0131 m\u00fcmk\u00fcn oldu\u011funca 10-40 santigrat derece art\u0131r\u0131lmal\u0131d\u0131r.<\/p>\n<p>Naylon 6 Tm 220-230 \u2103, Naylon 66 260-270 \u2103, Naylonun kendisi su emici tabana sahiptir, bu nedenle su emilimi vard\u0131r, \u015fekillendirmeden \u00f6nce kurutulmal\u0131d\u0131r, s\u0131cakl\u0131k kurumas\u0131 i\u00e7in \u00e7ok y\u00fcksektir, daha sonra naylon tanesinin rengi bozulur.<\/p>\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-3 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\">\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full is-resized\"><img decoding=\"async\" src=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/Nylon-PA.jpg\" alt=\"\" class=\"wp-image-7023\" height=\"360\" srcset=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/Nylon-PA.jpg 564w, https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/Nylon-PA-300x259.jpg 300w\" sizes=\"(max-width: 564px) 100vw, 564px\" \/><\/figure>\n<\/div>\n<\/div>\n<\/div>\n<h2 class=\"wp-block-heading\"><span class=\"has-inline-color has-vivid-cyan-blue-color\">PA enjeksiyon kal\u0131plaman\u0131n i\u015fleme performans\u0131<\/span><\/h2>\n<p>PA6, PA66, PA610, PA1010, vb. gibi bir\u00e7ok PA \u00e7e\u015fidi vard\u0131r. Performans a\u00e7\u0131s\u0131ndan baz\u0131 farkl\u0131l\u0131klar\u0131 vard\u0131r, ancak temel performans ayn\u0131d\u0131r, ana kal\u0131plama i\u015fleme \u00f6zellikleri a\u015fa\u011f\u0131daki gibidir.<\/p>\n<p>1. PA'n\u0131n g\u00fc\u00e7l\u00fc higroskopikli\u011fi vard\u0131r, enjeksiyon kal\u0131plamadan \u00f6nce \u00f6n \u0131s\u0131tma ve kurutma yap\u0131lmal\u0131d\u0131r, \u00f6n \u0131s\u0131tma ve kurutmadan sonra yeniden higroskopikli\u011fi \u00f6nlemelidir ve kurutma sonras\u0131 nem i\u00e7eri\u011fi %0,3'\u00fc ge\u00e7memelidir.<\/p>\n<p>2. PA kristal bir plastiktir, y\u00fcksek erime noktas\u0131, erime s\u0131ras\u0131nda zay\u0131f termal stabilite, malzeme s\u0131cakl\u0131\u011f\u0131 300 \u2103'yi a\u015farsa, bu s\u0131cakl\u0131ktaki tutma s\u00fcresi 90 dakikay\u0131 a\u015far, ayr\u0131\u015fma \u00fcretmek kolayd\u0131r. Nemi emmesi kolayd\u0131r, kurutulmas\u0131 gerekir, su i\u00e7eri\u011fi 0.3%'yi ge\u00e7memelidir. 3.<\/p>\n<p>3. PA eriyik viskozitesi d\u00fc\u015f\u00fck, m\u00fckemmel ak\u0131\u015fkanl\u0131k, kal\u0131b\u0131 doldurmas\u0131 kolay, ayn\u0131 zamanda ta\u015fmas\u0131 kolay malzeme ve \"salivasyon\" fenomeni, vidal\u0131 enjeksiyon makinesi enjeksiyonu ile kendinden kilitlemeli nozul olmal\u0131 ve \u0131s\u0131t\u0131lmal\u0131, vida ba\u015f\u0131 ters olmayan bir halka ile olmal\u0131d\u0131r.<\/p>\n<p>4. PA enjeksiyon kal\u0131p d\u00f6k\u00fcm sistemi \u015fekli ve boyutlar\u0131 PS i\u015flemeye benzer, ancak ak\u0131\u015f kanal\u0131 ve giri\u015f kesit boyutunu art\u0131rmak b\u00fcz\u00fclme ve \u00e7\u00f6kme olay\u0131n\u0131 iyile\u015ftirebilir.<\/p>\n<p>5. PA'n\u0131n kal\u0131plama b\u00fcz\u00fclme aral\u0131\u011f\u0131 b\u00fcy\u00fckt\u00fcr ve b\u00fcz\u00fclme oran\u0131 da b\u00fcy\u00fckt\u00fcr ve y\u00f6nl\u00fcl\u00fck a\u00e7\u0131kt\u0131r, bu nedenle b\u00fcz\u00fclme, \u00e7\u00f6kme ve deformasyon meydana gelmesi kolayd\u0131r, bu nedenle kararl\u0131 kal\u0131plama ko\u015fullar\u0131 gereklidir.<\/p>\n<p>6. PA plastik duvar kal\u0131nl\u0131\u011f\u0131 m\u00fcmk\u00fcn oldu\u011funca d\u00fczg\u00fcn olmal\u0131, serbest b\u0131rakma malzemesi derecesi biraz daha b\u00fcy\u00fck olmal\u0131, \u00f6zellikle kal\u0131n duvarl\u0131 ve derin y\u00fcksek tip plastik par\u00e7alar i\u00e7in b\u00fcy\u00fck bir de\u011fer almal\u0131d\u0131r.<\/p>\n<p>7. PA'n\u0131n molek\u00fcler ba\u011f oryantasyonu kal\u0131plama s\u0131ras\u0131nda kesme h\u0131z\u0131na daha az duyarl\u0131d\u0131r, bu nedenle kal\u0131plama bas\u0131nc\u0131n\u0131n plastik par\u00e7alar\u0131n performans\u0131 \u00fczerinde daha az etkisi vard\u0131r.<\/p>\n<p>8. PA'n\u0131n b\u00fcz\u00fclmesi b\u00fcy\u00fck oldu\u011fundan, y\u00fcksek hassasiyetli plastik par\u00e7alar elde etmek i\u00e7in, enjeksiyon kal\u0131plama i\u015flem ko\u015fullar\u0131n\u0131n s\u0131k\u0131 kontrol\u00fcne ek olarak, kal\u0131p tasar\u0131m\u0131nda test temelinde en iyi \u015fekilde yap\u0131lmal\u0131d\u0131r.<\/p>\n<p>9. PA'n\u0131n belirgin y\u00fcksek ve dar erime noktas\u0131 vard\u0131r, bu nedenle PA'n\u0131n daha y\u00fcksek bir s\u0131cakl\u0131kta kal\u0131planmas\u0131 gerekir.<\/p>\n<p>10. PA'n\u0131n \u0131s\u0131 dif\u00fczyon katsay\u0131s\u0131 PS'den daha b\u00fcy\u00fckt\u00fcr, \u0131s\u0131y\u0131 da\u011f\u0131tmas\u0131 kolayd\u0131r, yolluk duvar\u0131n\u0131n daha kal\u0131n bir kabuk tabakas\u0131 olu\u015fturmas\u0131 kolayd\u0131r, bu nedenle ana kanal kesiti PS'den biraz daha b\u00fcy\u00fck olmal\u0131d\u0131r.<\/p>\n<p>11. PA eriyi\u011fi enjekte edilirken, PA eriyi\u011finin bo\u015flukta h\u0131zla kat\u0131la\u015fmas\u0131n\u0131 \u00f6nlemek i\u00e7in daha y\u00fcksek bir enjeksiyon h\u0131z\u0131 kullan\u0131lmal\u0131d\u0131r.<\/p>\n<p>12. PA erime s\u0131cakl\u0131\u011f\u0131 aral\u0131\u011f\u0131 dard\u0131r, bu nedenle PA kal\u0131plama i\u00e7in kullan\u0131lan ana kanal kal\u0131n ve k\u0131sa olmal\u0131d\u0131r, aksi takdirde kat\u0131la\u015fmaya neden olmak kolayd\u0131r.<\/p>\n<p>13. PA iyi ak\u0131\u015fkanl\u0131\u011fa sahiptir ve ta\u015fmas\u0131 kolayd\u0131r. Kendinden kilitlemeli nozul kullan\u0131m\u0131na uygundur ve \u0131s\u0131t\u0131lmal\u0131d\u0131r.<\/p>\n<p>14. Kal\u0131p s\u0131cakl\u0131\u011f\u0131 plastik par\u00e7an\u0131n duvar kal\u0131nl\u0131\u011f\u0131na g\u00f6re 20-90 derece aral\u0131\u011f\u0131nda se\u00e7ilir, enjeksiyon bas\u0131nc\u0131 enjeksiyon kal\u0131plama makinesi t\u00fcr\u00fcne, malzeme s\u0131cakl\u0131\u011f\u0131na, plastik par\u00e7an\u0131n \u015fekil ve boyutuna, kal\u0131p d\u00f6k\u00fcm sistemine ve <a rel=\"noreferrer noopener\" href=\"https:\/\/zetarmold.com\/tr\/\" data-type=\"URL\" data-id=\"https:\/\/zetarmold.com\/\" target=\"_blank\">enjeksiyon kal\u0131plama<\/a> \u00e7evrimi plastik par\u00e7an\u0131n duvar kal\u0131nl\u0131\u011f\u0131na g\u00f6re se\u00e7ilir. <\/p>\n<p>Re\u00e7ine viskozitesi k\u00fc\u00e7\u00fck oldu\u011funda, enjeksiyon ve so\u011futma s\u00fcresi uzun olmal\u0131 ve kal\u0131p ay\u0131r\u0131c\u0131 olarak beyaz ya\u011f kullan\u0131lmal\u0131d\u0131r.<\/p>\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-4 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\">\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"564\" height=\"379\" src=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/nylon-injection-molding-1.jpg\" alt=\"\" class=\"wp-image-7026\" srcset=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/nylon-injection-molding-1.jpg 564w, https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/nylon-injection-molding-1-300x202.jpg 300w\" sizes=\"(max-width: 564px) 100vw, 564px\" \/><\/figure>\n<\/div>\n<\/div>\n<\/div>\n<h2 class=\"wp-block-heading\"><span class=\"has-inline-color has-vivid-cyan-blue-color\">PA enjeksiyon kal\u0131plama ko\u015fullar\u0131<\/span><\/h2>\n<h3 class=\"wp-block-heading\"><span class=\"has-inline-color has-vivid-cyan-blue-color\">Namlu s\u0131cakl\u0131\u011f\u0131<\/span><\/h3>\n<p>Namlu s\u0131cakl\u0131\u011f\u0131n\u0131n plastik par\u00e7alar\u0131n b\u00fcz\u00fclme oran\u0131 \u00fczerinde b\u00fcy\u00fck bir etkisi vard\u0131r, y\u00fcksek s\u0131cakl\u0131k b\u00fcy\u00fck bir b\u00fcz\u00fclme oran\u0131na yol a\u00e7acakt\u0131r; aksine, b\u00fcz\u00fclme oran\u0131 k\u00fc\u00e7\u00fck olacakt\u0131r.<\/p>\n<p>Kovan s\u0131cakl\u0131\u011f\u0131 plasti\u011fin erime noktas\u0131na g\u00f6re belirlenmelidir. Vidan\u0131n kovan s\u0131cakl\u0131\u011f\u0131 <a rel=\"noreferrer noopener\" href=\"https:\/\/zetarmold.com\/tr\/\" data-type=\"URL\" data-id=\"https:\/\/zetarmold.com\/\" target=\"_blank\">enjeksiyon kal\u0131plama<\/a> plasti\u011fin erime noktas\u0131ndan 10 ~ 30 \u2103 daha y\u00fcksekken, pistonun namlu s\u0131cakl\u0131\u011f\u0131 <a rel=\"noreferrer noopener\" href=\"https:\/\/zetarmold.com\/tr\/\" data-type=\"URL\" data-id=\"https:\/\/zetarmold.com\/\" target=\"_blank\">enjeksiyon kal\u0131plama<\/a> makine erime noktas\u0131ndan 30 ~ 50 \u2103 daha y\u00fcksektir. Nozul s\u0131cakl\u0131\u011f\u0131 genellikle namlunun \u00f6n\u00fcnden 10~20\u2103 daha d\u00fc\u015f\u00fckt\u00fcr.<\/p>\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-5 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\">\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"564\" height=\"300\" src=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/5-1.jpg\" alt=\"\" class=\"wp-image-5632\" srcset=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/5-1.jpg 564w, https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/5-1-300x160.jpg 300w\" sizes=\"(max-width: 564px) 100vw, 564px\" \/><\/figure>\n<\/div>\n<\/div>\n<\/div>\n<h3 class=\"wp-block-heading\"><span class=\"has-inline-color has-vivid-cyan-blue-color\">Kal\u0131p s\u0131cakl\u0131\u011f\u0131<\/span><\/h3>\n<p>80 \u2103 tavsiye edilir. Kal\u0131p s\u0131cakl\u0131\u011f\u0131 kristalli\u011fi etkileyecek ve kristallik de \u00fcr\u00fcn\u00fcn fiziksel \u00f6zelliklerini etkileyecektir. \u0130nce duvarl\u0131 plastik par\u00e7alar i\u00e7in, 40C'den daha d\u00fc\u015f\u00fck bir kal\u0131p s\u0131cakl\u0131\u011f\u0131 kullan\u0131l\u0131rsa, plastik par\u00e7an\u0131n kristalli\u011fi zamanla de\u011fi\u015fecektir ve plastik par\u00e7an\u0131n geometrik stabilitesini korumak i\u00e7in tavlama gereklidir.<\/p>\n<p>Kal\u0131p s\u0131cakl\u0131\u011f\u0131, plastik par\u00e7an\u0131n kal\u0131nl\u0131\u011f\u0131na ve performans gereksinimlerine g\u00f6re belirlenmeli, genellikle 40 ~ 100C'de kontrol edilmelidir. <\/p>\n<p>Kal\u0131p s\u0131cakl\u0131\u011f\u0131 y\u00fcksek oldu\u011funda, plastik par\u00e7an\u0131n sertli\u011fi b\u00fcy\u00fckt\u00fcr ve a\u015f\u0131nma direnci iyidir; kal\u0131p s\u0131cakl\u0131\u011f\u0131 d\u00fc\u015f\u00fck oldu\u011funda, uzama b\u00fcy\u00fckt\u00fcr ve \u015feffafl\u0131k ve tokluk iyidir, ancak kal\u0131p s\u0131cakl\u0131\u011f\u0131 \u00e7ok d\u00fc\u015f\u00fck oldu\u011funda, plastik par\u00e7an\u0131n so\u011fuma h\u0131z\u0131 kusurlara e\u015fit olmayacakt\u0131r, genel olarak kal\u0131p s\u0131cakl\u0131\u011f\u0131na karar vermek i\u00e7in en \u00f6nemli fakt\u00f6r \u00fcr\u00fcn\u00fcn duvar kal\u0131nl\u0131\u011f\u0131d\u0131r.<\/p>\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-6 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\">\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full is-resized\"><img decoding=\"async\" src=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/e9cc87815b20b66f277040345040df99.jpg\" alt=\"\" class=\"wp-image-7035\" height=\"360\" srcset=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/e9cc87815b20b66f277040345040df99.jpg 564w, https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/e9cc87815b20b66f277040345040df99-300x225.jpg 300w\" sizes=\"(max-width: 564px) 100vw, 564px\" \/><\/figure>\n<\/div>\n<\/div>\n<\/div>\n<h3 class=\"wp-block-heading\"><span class=\"has-inline-color has-vivid-cyan-blue-color\">Kurutma i\u015flemi<\/span><\/h3>\n<p>Malzeme i\u015flenmeden \u00f6nce m\u00fch\u00fcrlenmi\u015fse, kurutmaya gerek yoktur. Ancak, saklama kab\u0131 a\u00e7\u0131lm\u0131\u015fsa, 85C'de s\u0131cak havada kurutma \u00f6nerilir. Nem oran\u0131 0,2%'den y\u00fcksekse, 105C'de 12 saat boyunca vakumlu kurutma da gereklidir.<\/p>\n<h3 class=\"wp-block-heading\"><span class=\"has-inline-color has-vivid-cyan-blue-color\">Erime s\u0131cakl\u0131\u011f\u0131<\/span><\/h3>\n<p>260~290C. Cam katk\u0131 \u00fcr\u00fcnleri i\u00e7in 275~280C. erime s\u0131cakl\u0131\u011f\u0131n\u0131n 300C'nin \u00fczerinde olmas\u0131ndan ka\u00e7\u0131n\u0131lmal\u0131d\u0131r.<\/p>\n<h3 class=\"wp-block-heading\"><span class=\"has-inline-color has-vivid-cyan-blue-color\">Enjeksiyon bas\u0131nc\u0131<\/span><\/h3>\n<p>Malzeme ve \u00fcr\u00fcn tasar\u0131m\u0131na ba\u011fl\u0131 olarak genellikle 750~1250bar'da.<\/p>\n<h3 class=\"wp-block-heading\"><span class=\"has-inline-color has-vivid-cyan-blue-color\">Enjeksiyon h\u0131z\u0131<\/span><\/h3>\n<p>Y\u00fcksek h\u0131z (g\u00fc\u00e7lendirilmi\u015f malzeme i\u00e7in biraz daha d\u00fc\u015f\u00fck olmal\u0131d\u0131r).<\/p>\n<h3 class=\"wp-block-heading\"><span class=\"has-inline-color has-vivid-cyan-blue-color\">Ak\u0131\u015f kanal\u0131 ve kap\u0131<\/span><\/h3>\n<p>PA66'n\u0131n kat\u0131la\u015fma s\u00fcresi \u00e7ok k\u0131sa oldu\u011fundan, ge\u00e7idin konumu \u00e7ok \u00f6nemlidir. Ge\u00e7it a\u00e7\u0131kl\u0131\u011f\u0131 0,5*t'den az olmamal\u0131d\u0131r (burada t plastik par\u00e7an\u0131n kal\u0131nl\u0131\u011f\u0131d\u0131r). <\/p>\n<p>S\u0131cak yolluk kullan\u0131l\u0131yorsa, ge\u00e7it boyutu geleneksel bir yolluktan daha k\u00fc\u00e7\u00fck olmal\u0131d\u0131r, \u00e7\u00fcnk\u00fc s\u0131cak yolluk malzemenin erken kat\u0131la\u015fmas\u0131n\u0131 \u00f6nlemeye yard\u0131mc\u0131 olabilir.<\/p>\n<p>Dald\u0131r\u0131lm\u0131\u015f kap\u0131lar kullan\u0131l\u0131yorsa, hava kabarc\u0131klar\u0131 ve kavrulma gibi kusurlar\u0131 \u00f6nlemek i\u00e7in kap\u0131n\u0131n minimum \u00e7ap\u0131 0,75 mm. olmal\u0131d\u0131r.<\/p>\n<h3 class=\"wp-block-heading\"><span class=\"has-inline-color has-vivid-cyan-blue-color\">Vida h\u0131z\u0131<\/span><\/h3>\n<p>Orta h\u0131z uygundur. \u00c7ok y\u00fcksek h\u0131z, a\u015f\u0131r\u0131 kesme nedeniyle plasti\u011fi bozacak, \u00fcr\u00fcn\u00fcn renginin solmas\u0131na ve performans\u0131n\u0131n d\u00fc\u015fmesine neden olacak, \u00e7ok yava\u015f h\u0131z eriyi\u011fin kalitesini etkileyecek ve ayr\u0131ca uzun erime s\u00fcresi nedeniyle \u00fcretim verimlili\u011fini etkileyecektir.<\/p>\n<h3 class=\"wp-block-heading\"><span class=\"has-inline-color has-vivid-cyan-blue-color\">Geri<\/span> <span class=\"has-inline-color has-vivid-cyan-blue-color\">bas\u0131n\u00e7<\/span><\/h3>\n<p>\u00dcr\u00fcnlerin kalitesini sa\u011flama \u00f6nc\u00fcl\u00fc\u011f\u00fcnde, geri bas\u0131n\u00e7 ne kadar d\u00fc\u015f\u00fck olursa o kadar iyidir, y\u00fcksek geri bas\u0131n\u00e7 eriyi\u011fin \u00e7ok fazla kaymas\u0131na ve a\u015f\u0131r\u0131 \u0131s\u0131nma bozulmas\u0131na neden olur.<\/p>\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\">\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full is-resized\"><img decoding=\"async\" src=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/Molding1_6f4ad9791a8a1ada168095dc493702b5.jpg\" alt=\"\" class=\"wp-image-7028\" height=\"400\" srcset=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/Molding1_6f4ad9791a8a1ada168095dc493702b5.jpg 564w, https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/Molding1_6f4ad9791a8a1ada168095dc493702b5-300x274.jpg 300w\" sizes=\"(max-width: 564px) 100vw, 564px\" \/><\/figure>\n<\/div>\n<\/div>\n<\/div>\n<h2 class=\"wp-block-heading\"><span class=\"has-inline-color has-vivid-cyan-blue-color\">PA malzemelerin avantajlar\u0131 ve dezavantajlar\u0131<\/span><\/h2>\n<h3 class=\"wp-block-heading\"><span class=\"has-inline-color has-vivid-cyan-blue-color\">Avantajlar<\/span><\/h3>\n<p>1. Y\u00fcksek mekanik mukavemet, iyi tokluk, y\u00fcksek \u00e7ekme ve bas\u0131n\u00e7 mukavemeti. \u00c7ekme mukavemeti akma mukavemetine yak\u0131nd\u0131r, ABS'nin iki kat\u0131ndan daha y\u00fcksektir.<\/p>\n<p>2. Ola\u011fan\u00fcst\u00fc yorulma direnci, par\u00e7alar tekrar tekrar b\u00fck\u00fcld\u00fckten sonra orijinal mekanik mukavemetini koruyabilir. Yayg\u0131n y\u00fcr\u00fcyen merdiven korkuluklar\u0131, yeni bisiklet plastik tekerlek jantlar\u0131 ve d\u00f6ng\u00fcsel yorulma etkisinin \u00e7ok belirgin oldu\u011fu di\u011fer durumlarda s\u0131kl\u0131kla PA kullan\u0131l\u0131r.<\/p>\n<p>3. P\u00fcr\u00fczs\u00fcz y\u00fczey, k\u00fc\u00e7\u00fck s\u00fcrt\u00fcnme katsay\u0131s\u0131, a\u015f\u0131nmaya dayan\u0131kl\u0131. Hareketli mekanik bile\u015fenler olarak kullan\u0131ld\u0131\u011f\u0131nda kendi kendini ya\u011flar, d\u00fc\u015f\u00fck g\u00fcr\u00fclt\u00fcl\u00fcd\u00fcr ve s\u00fcrt\u00fcnme \u00e7ok y\u00fcksek olmad\u0131\u011f\u0131nda ya\u011flay\u0131c\u0131 olmadan kullan\u0131labilir.<\/p>\n<p>4. Korozyon direnci, alkali ve \u00e7o\u011fu tuzlu s\u0131v\u0131ya kar\u015f\u0131 \u00e7ok dayan\u0131kl\u0131d\u0131r, ayn\u0131 zamanda zay\u0131f asitlere, ya\u011flara, benzine ve di\u011fer \u00e7\u00f6z\u00fcc\u00fclere kar\u015f\u0131 da dayan\u0131kl\u0131d\u0131r, aromatik bile\u015fikler inerttir, ya\u011flay\u0131c\u0131lar, yak\u0131tlar vb. i\u00e7in ambalaj malzemesi olarak kullan\u0131labilir.<\/p>\n<h3 class=\"wp-block-heading\"><span class=\"has-inline-color has-vivid-cyan-blue-color\">Dezavantajlar<\/span><\/h3>\n<p>1. <strong>Suyu kolay emer<\/strong>Su emilimi, par\u00e7alar\u0131n boyutunu ve do\u011frulu\u011funu belirli bir \u00f6l\u00e7\u00fcde etkileyecektir, \u00f6zellikle ince duvarl\u0131 par\u00e7alar\u0131n kal\u0131nla\u015fmas\u0131 daha b\u00fcy\u00fck bir etkiye sahiptir; su emilimi ayr\u0131ca plasti\u011fin mekanik mukavemetini b\u00fcy\u00fck \u00f6l\u00e7\u00fcde azaltacakt\u0131r. Malzeme se\u00e7iminde, \u00e7evrenin ve di\u011fer bile\u015fenlerin hassasiyetin etkisi ile kullan\u0131m\u0131 dikkate al\u0131nmal\u0131d\u0131r.<\/p>\n<p>2. <strong>Zay\u0131f \u0131\u015f\u0131k direnci<\/strong>. Uzun s\u00fcreli y\u00fcksek s\u0131cakl\u0131k ortam\u0131nda havadaki oksijen ile oksidasyon olacak, renk ba\u015flang\u0131\u00e7ta kahverengiye d\u00f6necek, ard\u0131ndan y\u00fczey k\u0131r\u0131lacak ve \u00e7atlayacakt\u0131r.<\/p>\n<p>3. <a rel=\"noreferrer noopener\" href=\"https:\/\/zetarmold.com\/tr\/\" data-type=\"URL\" data-id=\"https:\/\/zetarmold.com\/\" target=\"_blank\">Enjeksiyon kal\u0131plama<\/a> teknoloji gereksinimleri daha kat\u0131d\u0131r: eser miktarda nemin varl\u0131\u011f\u0131 kal\u0131plama kalitesine b\u00fcy\u00fck zarar verir; \u00fcr\u00fcn\u00fcn termal genle\u015fmesi nedeniyle boyutsal kararl\u0131l\u0131\u011f\u0131n kontrol edilmesi zordur; <\/p>\n<p>\u00dcr\u00fcnde keskin k\u00f6\u015felerin bulunmas\u0131 stres yo\u011funla\u015fmas\u0131na yol a\u00e7acak ve mekanik mukavemeti azaltacakt\u0131r; duvar kal\u0131nl\u0131\u011f\u0131 e\u015fit de\u011filse bozulmaya ve par\u00e7alar\u0131n deformasyonuna yol a\u00e7acakt\u0131r; ekipman\u0131n i\u015flenmesinden sonra par\u00e7alar y\u00fcksek hassasiyet gerektirir. <\/p>\n<p>4. Suyu, alkol\u00fc emer ve \u015fi\u015fer, g\u00fc\u00e7l\u00fc asitlere ve oksitleyicilere kar\u015f\u0131 dayan\u0131kl\u0131 de\u011fildir, aside dayan\u0131kl\u0131 malzemeler olarak kullan\u0131lamaz.<\/p>\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-8 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\">\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full is-resized\"><img decoding=\"async\" src=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/Polyamide-Nylon-6-30-Glass-Un-Filled-Natural.jpg\" alt=\"\" class=\"wp-image-7031\" height=\"360\" srcset=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/Polyamide-Nylon-6-30-Glass-Un-Filled-Natural.jpg 564w, https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/Polyamide-Nylon-6-30-Glass-Un-Filled-Natural-300x300.jpg 300w, https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/Polyamide-Nylon-6-30-Glass-Un-Filled-Natural-150x150.jpg 150w, https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/Polyamide-Nylon-6-30-Glass-Un-Filled-Natural-100x100.jpg 100w\" sizes=\"(max-width: 564px) 100vw, 564px\" \/><\/figure>\n<\/div>\n<\/div>\n<\/div>\n<h2 class=\"wp-block-heading\"><span class=\"has-inline-color has-vivid-cyan-blue-color\">PA malzemenin uygulama alanlar\u0131<\/span><\/h2>\n<p><strong>Uygulama<\/strong>Makine, enstr\u00fcmantasyon, otomobil par\u00e7alar\u0131, elektrik ve elektronik, demiryolu, ev aletleri, ileti\u015fim, iplik makineleri, spor ve e\u011flence \u00fcr\u00fcnleri, petrol borular\u0131, petrol tanklar\u0131 ve baz\u0131 hassas m\u00fchendislik \u00fcr\u00fcnlerinde yayg\u0131n olarak kullan\u0131lmaktad\u0131r.<\/p>\n<p><strong>Elektronik cihazlar<\/strong>: konekt\u00f6rler, makaralar, zamanlay\u0131c\u0131lar, kapakl\u0131 devre kesiciler, anahtar kabu\u011fu tutucular<\/p>\n<p><strong>Otomobil<\/strong>e: so\u011futma fan\u0131, kap\u0131 kolu, yak\u0131t deposu kapa\u011f\u0131, hava giri\u015f \u0131zgaras\u0131, su deposu kapa\u011f\u0131, lamba tutucu<\/p>\n<p><strong>End\u00fcstriyel par\u00e7alar<\/strong>: sandalye otura\u011f\u0131, bisiklet iskeleti, paten taban\u0131, tekstil mekik, pedal, kayd\u0131rak<\/p>\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full is-resized\"><img decoding=\"async\" src=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/24509a0b0424b82e5efda6707cbd0d5b.jpg\" alt=\"\" class=\"wp-image-7033\" height=\"360\" srcset=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/24509a0b0424b82e5efda6707cbd0d5b.jpg 564w, https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/24509a0b0424b82e5efda6707cbd0d5b-300x225.jpg 300w\" sizes=\"(max-width: 564px) 100vw, 564px\" \/><\/figure>\n<\/div>\n<h2 class=\"wp-block-heading\"><span class=\"has-inline-color has-vivid-cyan-blue-color\">\u00d6zet<\/span><\/h2>\n<p>Bu blog t\u00fcrlerini, \u00f6zelliklerini ve <a href=\"https:\/\/zetarmold.com\/tr\/\" data-type=\"URL\" data-id=\"https:\/\/zetarmold.com\/\" target=\"_blank\" rel=\"noreferrer noopener\">enjeksiyon kal\u0131plama<\/a> M\u00fchendislik plastikleri PA s\u00fcreci, ekipman se\u00e7imi, \u00fcr\u00fcn modelleme ve ger\u00e7ek \u00fcretimde kal\u0131p tasar\u0131m\u0131 hususlar\u0131n\u0131n yan\u0131 s\u0131ra yayg\u0131n kusurlar\u0131n \u00e7\u00f6z\u00fcm\u00fc.<\/p>\n<p>Ger\u00e7ek PA malzeme se\u00e7iminde ve <a rel=\"noreferrer noopener\" href=\"https:\/\/zetarmold.com\/tr\/\" target=\"_blank\">enjeksiyon kal\u0131plama \u00fcr\u00fcn imalat\u0131<\/a>deneyimli bir \u015firket se\u00e7ilmesi tavsiye edilir. <a href=\"https:\/\/zetarmold.com\/tr\/\" target=\"_blank\" rel=\"noreferrer noopener\">enjeksiyon kal\u0131p fabrikas\u0131<\/a> ve <a rel=\"noreferrer noopener\" href=\"https:\/\/zetarmold.com\/tr\/\" target=\"_blank\">enjeksiyon kal\u0131plama \u00fcr\u00fcn tedarik\u00e7isi<\/a> Projenin sorunsuz bir \u015fekilde uygulanmas\u0131n\u0131 sa\u011flamak i\u00e7in \u00fcr\u00fcn kullan\u0131m\u0131 ve i\u015flevsel gereksinimler, g\u00f6r\u00fcn\u00fcm ve di\u011fer hususlar a\u00e7\u0131s\u0131ndan uygun bir PA malzemesi \u00f6nermek.<\/p>\n<div style=\"background:#f0f4f8;padding:20px;border-radius:8px;margin-top:30px;\">\n<p style=\"margin:0 0 10px;font-size:18px;\"><strong>Need a Quote for Your Injection Molding Project?<\/strong><\/p>\n<p style=\"margin:0 0 10px;\">Get competitive pricing, DFM feedback, and production timeline from ZetarMold\u2019s engineering team.<\/p>\n<p style=\"margin:0;\"><a href=\"https:\/\/zetarmold.com\/tr\/bize-ulasin\/\" style=\"background:#2563eb;color:white;padding:12px 24px;border-radius:6px;text-decoration:none;font-weight:bold;\">Request a Free Quote \u2192<\/a> See our <a href=\"https:\/\/zetarmold.com\/tr\/injection-molding-complete-guide\/\">Injection Molding Complete Guide<\/a> for a comprehensive overview.<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>PA malzeme m\u00fckemmel mekanik \u00f6zelliklere, korozyon direncine, a\u015f\u0131nma direncine ve y\u00fcksek s\u0131cakl\u0131k direncine sahiptir, bu nedenle elektrik ve elektronik, otomotiv, in\u015faat, ofis ekipmanlar\u0131, makine, havac\u0131l\u0131k ve di\u011fer end\u00fcstrilerde kullan\u0131lan en yayg\u0131n kullan\u0131lan m\u00fchendislik plastiklerinden biridir. PA malzeme \u00e7ekme dayan\u0131m\u0131, e\u011filme dayan\u0131m\u0131, darbe dayan\u0131m\u0131, sertlik, sertlik, mod\u00fcl ve tokluk, \u00f6zellikle [...] sonra daha iyidir.<\/p>","protected":false},"author":1,"featured_media":6979,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_seopress_robots_primary_cat":"none","_seopress_titles_title":"PA Injection Molding Processing Guide | ZetarMold","_seopress_titles_desc":"Discover expert insights on pa injection molding from ZetarMold. We provide professional injection molding services with DFM support, fast prototyping, and","_seopress_robots_index":"","_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"categories":[42],"tags":[135],"meta_box":{"post-to-quiz_to":[]},"_links":{"self":[{"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/posts\/6977"}],"collection":[{"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/comments?post=6977"}],"version-history":[{"count":0,"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/posts\/6977\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/media\/6979"}],"wp:attachment":[{"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/media?parent=6977"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/categories?post=6977"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/tags?post=6977"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}