{"id":6718,"date":"2022-04-19T09:58:46","date_gmt":"2022-04-19T01:58:46","guid":{"rendered":"https:\/\/zetarmold.com\/?p=6718"},"modified":"2026-04-24T23:40:08","modified_gmt":"2026-04-24T15:40:08","slug":"enjeksiyon-kaliplari-malzemesi","status":"publish","type":"post","link":"https:\/\/zetarmold.com\/tr\/enjeksiyon-kaliplari-malzemesi\/","title":{"rendered":"Enjeksiyon kal\u0131plar\u0131 nelerden yap\u0131l\u0131r?"},"content":{"rendered":"<p><strong>Normalde, <a rel=\"noreferrer noopener\" href=\"https:\/\/zetarmold.com\/tr\/\" data-type=\"URL\" data-id=\"https:\/\/zetarmold.com\/\" target=\"_blank\"><a href=\"https:\/\/zetarmold.com\/tr\/injection-mold-complete-guide\/\">enjeksiyon kal\u0131b\u0131<\/a>s<\/a> metalden, genellikle \u00e7elikten yap\u0131l\u0131r ve \u00fcretilecekleri \u00fcr\u00fcnlerin \u00f6zelliklerine uyacak \u015fekilde hassas bir \u015fekilde i\u015flenir. <\/strong><\/p>\n<p><strong>Ancak, baz\u0131 \u00fcr\u00fcnler d\u00fc\u015f\u00fck talep g\u00f6rmektedir ve \u00e7elik malzemeden yap\u0131lm\u0131\u015flarsa, kal\u0131p maliyeti yat\u0131r\u0131m yapmak i\u00e7in \u00e7ok fazlad\u0131r. Bu y\u00fczden \u00fcr\u00fcn say\u0131s\u0131na ba\u011fl\u0131 olarak<a rel=\"noreferrer noopener\" href=\"https:\/\/zetarmold.com\/tr\/\" data-type=\"URL\" data-id=\"https:\/\/zetarmold.com\/\" target=\"_blank\"> enjeksi\u0307yon kaliplari<\/a> Silikon malzeme, re\u00e7ine malzeme, al\u00fcminyum ala\u015f\u0131ml\u0131 malzeme ve standart \u00e7elik malzemeden yap\u0131lm\u0131\u015ft\u0131r.<\/strong><\/p>\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-1 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\">\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img fetchpriority=\"high\" decoding=\"async\" width=\"564\" height=\"349\" src=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/Article-3-825x510-1.jpg\" alt=\"\" class=\"wp-image-6768\" srcset=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/Article-3-825x510-1.jpg 564w, https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/Article-3-825x510-1-300x186.jpg 300w\" sizes=\"(max-width: 564px) 100vw, 564px\" \/><\/figure>\n<\/div>\n<\/div>\n<\/div>\n<h2 class=\"wp-block-heading\"><span class=\"has-inline-color has-vivid-cyan-blue-color\">Kal\u0131p malzemesi se\u00e7imi farkl\u0131 miktarlar i\u00e7in farkl\u0131d\u0131r<\/span><\/h2>\n<p>1. Miktar 100 ile 200 aras\u0131nda<br \/><a rel=\"noreferrer noopener\" href=\"https:\/\/zetarmold.com\/tr\/\" data-type=\"URL\" data-id=\"https:\/\/zetarmold.com\/\" target=\"_blank\">Enjeksiyon kal\u0131b\u0131 <\/a>silikon malzeme i\u00e7in d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 enjeksiyon i\u015flemi veya reaksiyon olarak da adland\u0131r\u0131l\u0131r <a rel=\"noreferrer noopener\" href=\"https:\/\/zetarmold.com\/tr\/\" data-type=\"URL\" data-id=\"https:\/\/zetarmold.com\/\" target=\"_blank\">enjeksiyon kal\u0131plama<\/a>.<\/p>\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-2 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\">\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full is-resized\"><img decoding=\"async\" src=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/Silicone-Injection-Mold.jpg\" alt=\"\" class=\"wp-image-6802\" width=\"564\" srcset=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/Silicone-Injection-Mold.jpg 564w, https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/Silicone-Injection-Mold-300x168.jpg 300w\" sizes=\"(max-width: 564px) 100vw, 564px\" \/><\/figure>\n<\/div>\n<\/div>\n<\/div>\n<p>2. 200-500 aras\u0131 miktar<br \/>Re\u00e7ine malzemesi <a rel=\"noreferrer noopener\" href=\"https:\/\/zetarmold.com\/tr\/\" data-type=\"URL\" data-id=\"https:\/\/zetarmold.com\/\" target=\"_blank\">enjeksiyon kal\u0131b\u0131<\/a>, ayn\u0131 zamanda d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 enjeksiyon i\u015flemi veya reaksiyon enjeksiyon kal\u0131plama olarak da adland\u0131r\u0131l\u0131r.<\/p>\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-3 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\">\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"564\" height=\"353\" src=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/Resin-Injection-Mold.jpg\" alt=\"\" class=\"wp-image-6801\" srcset=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/Resin-Injection-Mold.jpg 564w, https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/Resin-Injection-Mold-300x188.jpg 300w\" sizes=\"(max-width: 564px) 100vw, 564px\" \/><\/figure>\n<\/div>\n<\/div>\n<\/div>\n<p>3. 500-1000 aras\u0131 miktar<br \/>Al\u00fcminyum kal\u0131plar, enjeksiyonla kal\u0131plama veya d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 enjeksiyon i\u015flemi veya reaksiyonla \u015fekillendirilebilir. <a rel=\"noreferrer noopener\" href=\"https:\/\/zetarmold.com\/tr\/\" data-type=\"URL\" data-id=\"https:\/\/zetarmold.com\/\" target=\"_blank\">enjeksiyon kal\u0131plama<\/a>.<\/p>\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-4 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\">\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"564\" height=\"389\" src=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/Aluminum-Injection-Mold.jpg\" alt=\"\" class=\"wp-image-6800\" srcset=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/Aluminum-Injection-Mold.jpg 564w, https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/Aluminum-Injection-Mold-300x207.jpg 300w\" sizes=\"(max-width: 564px) 100vw, 564px\" \/><\/figure>\n<\/div>\n<\/div>\n<\/div>\n<p>4. 1000'in \u00fczerinde miktar<br \/>Standart \u00e7elik malzeme ve standart enjeksiyonla kal\u0131plama i\u015flemi.<\/p>\n<h2 class=\"wp-block-heading\"><span class=\"has-inline-color has-vivid-cyan-blue-color\">Farkl\u0131 plastik malzemeler enjeksiyon kal\u0131p \u00e7eli\u011finin makul se\u00e7imi<\/span><\/h2>\n<p><strong>A\u015f\u0131nd\u0131r\u0131c\u0131 plastik malzemeler<\/strong><br \/>Bir\u00e7ok re\u00e7ine ve katk\u0131 maddesinin bo\u015fluk y\u00fczeyi \u00fczerinde a\u015f\u0131nd\u0131r\u0131c\u0131 etkisi vard\u0131r, bu korozyon bo\u015fluk y\u00fczeyinin metal korozyonuna, pullanmas\u0131na, y\u00fczey durumunun k\u00f6t\u00fc olmas\u0131na ve plastik par\u00e7alar\u0131n kalitesinin bozulmas\u0131na neden olur.<\/p>\n<p>PVC, POM ve \u00e7e\u015fitli alev geciktirici plastik kal\u0131plar gibi flor, klor ve di\u011fer a\u015f\u0131nd\u0131r\u0131c\u0131 plastiklerin \u015fekillendirilmesi i\u00e7in, \u00fcr\u00fcn gereksinimleri y\u00fcksekse ithal korozyona dayan\u0131kl\u0131 \u00e7elik kullan\u0131labilir, genel gereksinimler i\u00e7in yerli korozyona dayan\u0131kl\u0131 \u00e7elik kullan\u0131labilir.<\/p>\n<p><strong>Sertle\u015ftirilmi\u015f ve dolgulu plastik malzemeler<\/strong><br \/>\u0130yi a\u015f\u0131nma direnci, enjeksiyonla kal\u0131plama plastik y\u00fczey parlakl\u0131\u011f\u0131 ve hassasiyeti ve <a rel=\"noreferrer noopener\" href=\"https:\/\/zetarmold.com\/tr\/\" data-type=\"URL\" data-id=\"https:\/\/zetarmold.com\/\" target=\"_blank\">enjeksiyon kal\u0131b\u0131<\/a> bo\u015fluk y\u00fczey a\u015f\u0131nma direnci aras\u0131nda do\u011frudan bir ili\u015fki vard\u0131r, \u00f6zellikle baz\u0131 plastiklere cam elyaf\u0131, inorganik dolgu maddeleri ve baz\u0131 pigmentler eklenmi\u015ftir.<\/p>\n<p>Onlar ve plastik yollukta birlikte erir, kal\u0131p bo\u015flu\u011fu y\u00fcksek h\u0131zl\u0131 ak\u0131\u015f, bo\u015fluk y\u00fczey s\u00fcrt\u00fcnmesi \u00e7ok b\u00fcy\u00fckt\u00fcr, e\u011fer malzeme a\u015f\u0131nmaya dayan\u0131kl\u0131 de\u011filse, yak\u0131nda a\u015f\u0131nacak, b\u00f6ylece plastik par\u00e7alar\u0131n kalitesi zarar g\u00f6recektir.<\/p>\n<p>Naylon + cam elyaf malzeme enjekte etmek i\u00e7in kullan\u0131lan kal\u0131plar gibi \u00e7elik \u00fczerinde g\u00fc\u00e7l\u00fc s\u00fcrt\u00fcnme ve darbeye sahip kal\u0131plar i\u00e7in, y\u00fcksek a\u015f\u0131nma direnci, y\u00fcksek termal \u00e7ekme mukavemeti ve y\u00fcksek toklu\u011fa sahip ithal veya yerli H13 tipi \u00e7elik kullan\u0131lmal\u0131d\u0131r.<\/p>\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-5 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\">\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"564\" height=\"564\" src=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/03\/12-2.jpg\" alt=\"\" class=\"wp-image-4803\" srcset=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/03\/12-2.jpg 564w, https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/03\/12-2-300x300.jpg 300w, https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/03\/12-2-150x150.jpg 150w, https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/03\/12-2-100x100.jpg 100w\" sizes=\"(max-width: 564px) 100vw, 564px\" \/><\/figure>\n<\/div>\n<\/div>\n<\/div>\n<p><strong>Y\u00fcksek s\u0131cakl\u0131k plastik malzemeleri<\/strong><br \/>Enjeksiyonla kal\u0131plamada iyi boyutsal stabilite, enjeksiyon kal\u0131p bo\u015flu\u011fu s\u0131cakl\u0131\u011f\u0131n\u0131n 300 \u2103 veya daha fazlas\u0131na ula\u015fmas\u0131.<br \/>Bu nedenle, uygun temperleme i\u015flemi tak\u0131m \u00e7eli\u011fi (\u0131s\u0131l i\u015flem \u00e7eli\u011fi) kullanmak en iyisidir. Aksi takdirde, malzemenin mikro yap\u0131s\u0131nda de\u011fi\u015fikliklere neden olacak ve bu da enjeksiyon kal\u0131b\u0131n\u0131n boyutlar\u0131nda de\u011fi\u015fikliklere neden olacakt\u0131r.<\/p>\n<p><strong>\u015eeffaf parlak plastik malzeme<\/strong><br \/>Baz\u0131 \u00fcr\u00fcnlerin iyi \u015feffafl\u0131\u011fa veya \u00e7ok parlak y\u00fczeye sahip olmas\u0131 gerekir. \u015eeffaf plastik \u00fcr\u00fcn kal\u0131b\u0131 i\u00e7in, bo\u015fluk ve g\u00f6be\u011fin 718 (P20 + Ni s\u0131n\u0131f\u0131), NAK80 (P21 s\u0131n\u0131f\u0131), S136 (420 s\u0131n\u0131f\u0131), H13 s\u0131n\u0131f\u0131 \u00e7elik gibi y\u00fcksek ayna parlatma performans\u0131na sahip y\u00fcksek kaliteli ithal \u00e7elik kullanmas\u0131 gerekir. \u00f6nceden sertle\u015ftirilmi\u015f durum i\u00e7in 718, NAK80, ba\u015fka \u0131s\u0131l i\u015flem yok.<\/p>\n<p>S136 ve H13 \u00e7eli\u011fi tavlanm\u0131\u015f durumdad\u0131r, sertlik genellikle HB160-200'd\u00fcr, kaba i\u015flemeden sonra vakumlu su verme ve tavlama i\u015flemi yap\u0131lmas\u0131 gerekir, S136'n\u0131n sertli\u011fi genellikle HRC40-50'dir, H13 \u00e7elik sertli\u011fi genellikle HRC45-55'tir (belirli kaliteye g\u00f6re belirlenebilir).<\/p>\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-6 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\">\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"563\" height=\"375\" src=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/03\/2-7.jpg\" alt=\"\" class=\"wp-image-4838\" srcset=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/03\/2-7.jpg 563w, https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/03\/2-7-300x200.jpg 300w\" sizes=\"(max-width: 563px) 100vw, 563px\" \/><\/figure>\n<\/div>\n<\/div>\n<\/div>\n<p><strong>\u00dcr\u00fcn g\u00f6r\u00fcn\u00fcm kalitesi gereksinimleri, uzun \u00f6m\u00fcr, kal\u0131b\u0131n seri \u00fcretimi i\u00e7in kal\u0131plama par\u00e7alar\u0131 malzeme se\u00e7imi a\u015fa\u011f\u0131daki gibidir.<\/strong><br \/>a) bo\u015fluklar, 718 (P20 + Ni s\u0131n\u0131f\u0131), NAK80 (P21 s\u0131n\u0131f\u0131), vb. gibi y\u00fcksek ayna parlatma performans\u0131na sahip y\u00fcksek kaliteli ithal \u00e7elik kullanmal\u0131d\u0131r, \u00f6nceden sertle\u015ftirilmi\u015f durumdad\u0131r, \u0131s\u0131l i\u015fleme gerek yoktur.<\/p>\n<p>b) \u00c7ekirdek, 618, 738, 2738, 638, 318, vb. gibi d\u00fc\u015f\u00fck dereceli ithal P20 veya P20 + Ni \u00e7eli\u011fi kullanabilir, \u00f6nceden sertle\u015ftirilmi\u015f durumdad\u0131r; Az say\u0131da kal\u0131p \u00fcretimi i\u00e7in yerli plastik kal\u0131p \u00e7eli\u011fi veya S50C, S55C ve di\u011fer ithal y\u00fcksek kaliteli karbon \u00e7eli\u011fi de kullanabilirsiniz.<\/p>\n<p><strong>Genel kal\u0131b\u0131n \u00fcr\u00fcn g\u00f6r\u00fcn\u00fcm kalitesi gereksinimleri i\u00e7in, kal\u0131plama par\u00e7alar\u0131 malzeme se\u00e7imi a\u015fa\u011f\u0131daki gibidir.<\/strong><br \/>a) Orta s\u0131n\u0131f ithal P20 veya P20 + Ni s\u0131n\u0131f\u0131 \u00e7elikte k\u00fc\u00e7\u00fck, hassas kal\u0131p bo\u015fluklar\u0131 ve ma\u00e7alar kullan\u0131l\u0131r.<\/p>\n<p>b) orta ve b\u00fcy\u00fck kal\u0131plar, kal\u0131plama plasti\u011fi \u00e7elik i\u00e7in \u00f6zel bir gereklilik yoktur, bo\u015fluk d\u00fc\u015f\u00fck dereceli ithal P20 veya P20 + Ni s\u0131n\u0131f\u0131 \u00e7elik se\u00e7ebilir; \u00e7ekirdek d\u00fc\u015f\u00fck dereceli ithal P20 s\u0131n\u0131f\u0131 \u00e7elik veya ithal y\u00fcksek kaliteli karbon \u00e7eli\u011fi S50C, S55C, vb. se\u00e7ebilir, ayr\u0131ca yerli plastik kal\u0131p \u00e7eli\u011fi de kullanabilir.<\/p>\n<p>c) Kaz\u0131nm\u0131\u015f deri deseninin bo\u015flu\u011fu i\u00e7in, kaz\u0131nm\u0131\u015f inci deseni P20 + Ni s\u0131n\u0131f\u0131 2738 (738) derecesinin kullan\u0131lmas\u0131ndan ka\u00e7\u0131nmaya \u00e7al\u0131\u015fmal\u0131d\u0131r.<\/p>\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\">\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"564\" height=\"388\" src=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/03\/6-10.jpg\" alt=\"\" class=\"wp-image-4847\" srcset=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/03\/6-10.jpg 564w, https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/03\/6-10-300x206.jpg 300w\" sizes=\"(max-width: 564px) 100vw, 564px\" \/><\/figure>\n<\/div>\n<\/div>\n<\/div>\n<p><strong>Par\u00e7alar\u0131n i\u00e7 yap\u0131s\u0131n\u0131n g\u00f6r\u00fcn\u00fcm kalitesi gereksinimleri olmad\u0131\u011f\u0131 i\u00e7in, \u00e7elik \u00fczerindeki kal\u0131plama malzemeleri de kal\u0131b\u0131n \u00f6zel gereksinimleri yoktur, kal\u0131plama par\u00e7alar\u0131 malzeme se\u00e7imi a\u015fa\u011f\u0131daki gibidir.<\/strong><br \/>a) B\u00fcy\u00fck ve orta \u00f6l\u00e7ekli kal\u0131plar i\u00e7in, bo\u015fluk d\u00fc\u015f\u00fck dereceli ithal P20 veya P20 + Ni s\u0131n\u0131f\u0131 \u00e7elik se\u00e7ebilir, ayr\u0131ca ithal y\u00fcksek kaliteli karbon \u00e7eli\u011fi S55C, S50C veya yerli P20 veya P20 + Ni s\u0131n\u0131f\u0131 plastik kal\u0131p \u00e7eli\u011fi se\u00e7ebilir; \u00e7ekirdek ithal veya yerli y\u00fcksek kaliteli karbon \u00e7eli\u011fi se\u00e7ebilir.<\/p>\n<p>b) K\u00fc\u00e7\u00fck kal\u0131plar i\u00e7in, e\u011fer \u00fcretim miktar\u0131 daha y\u00fcksek ve yap\u0131 daha karma\u015f\u0131ksa, bo\u015fluk d\u00fc\u015f\u00fck kaliteli ithal P20 veya P20+Ni tipi \u00e7elik veya yerli P20 veya P20+Ni tipi plastik kal\u0131p \u00e7eli\u011fi se\u00e7ilebilir; \u00e7ekirdek yerli plastik kal\u0131p \u00e7eli\u011fi se\u00e7ilebilir.<\/p>\n<p>c) D\u00fc\u015f\u00fck \u00fcretimli basit yap\u0131l\u0131 ve k\u00fc\u00e7\u00fck kal\u0131plar i\u00e7in, bo\u015fluklar ve \u00e7ekirdekler yerli plastik kal\u0131p \u00e7eli\u011finden veya y\u00fcksek kaliteli karbon \u00e7eli\u011finden yap\u0131labilir.<\/p>\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-8 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\">\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full is-resized\"><img decoding=\"async\" src=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/Hasco-Standards-Mould-Base-0000.jpg\" alt=\"\" class=\"wp-image-6790\" width=\"563\" srcset=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/Hasco-Standards-Mould-Base-0000.jpg 323w, https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/Hasco-Standards-Mould-Base-0000-277x300.jpg 277w\" sizes=\"(max-width: 323px) 100vw, 323px\" \/><\/figure>\n<\/div>\n<\/div>\n<\/div>\n<h2 class=\"wp-block-heading\"><span class=\"has-inline-color has-vivid-cyan-blue-color\">Plastik kal\u0131p malzemeleri farkl\u0131 \u00f6zelliklerine g\u00f6re a\u015fa\u011f\u0131daki alt\u0131 kategoriye ayr\u0131labilir<\/span><\/h2>\n<h3 class=\"wp-block-heading\"><span class=\"has-inline-color has-vivid-cyan-blue-color\">\u00d6n sertle\u015ftirme tipi<\/span><\/h3>\n<p>\u00c7eli\u011fe k\u00fck\u00fcrt, kalsiyum, kur\u015fun, selenyum ve di\u011fer elementlerin eklenmesi, \u00f6n sertle\u015ftirilmi\u015f plastik kal\u0131p \u00e7eli\u011finin kesme performans\u0131n\u0131 etkili bir \u015fekilde iyile\u015ftirebilir.<br \/><strong>\u00c7in'de yayg\u0131n olarak kullan\u0131lan \u00f6nceden sertle\u015ftirilmi\u015f plastik kal\u0131p \u00e7eli\u011fi <\/strong>Y55CrNiMnMoV (SM1), 5NiSCa, 3Cr2Mo, Y20CrNi3AlMnMo (SM2), 4Cr5MoSiVS, 8Cr2Mn-WMoVS (8CrMn).<\/p>\n<h3 class=\"wp-block-heading\"><span class=\"has-inline-color has-vivid-cyan-blue-color\">Karb\u00fcrlenmi\u015f tip<\/span><\/h3>\n<p>Sementasyonlu plastik kal\u0131p \u00e7eli\u011fi \u0130sve\u00e7'in 8416's\u0131, Amerika'n\u0131n P2 ve P4'\u00fc vb. i\u00e7erir.<br \/>Yurti\u00e7inde genellikle end\u00fcstriyel saf demir (DT1 ve DT2 gibi), 20, 20Cr, 12CrNi3A ve 12Cr2Ni4A \u00e7eliklerinin yan\u0131 s\u0131ra yurti\u00e7i so\u011fuk \u015fekillendirme \u00f6zel \u00e7elik 0Cr4NiMoV'un (LJ) en son geli\u015fimi kullan\u0131l\u0131r.<\/p>\n<h3 class=\"wp-block-heading\"><span class=\"has-inline-color has-vivid-cyan-blue-color\">Sertle\u015ftirme tipi<\/span><\/h3>\n<p>Yayg\u0131n olarak kullan\u0131lan sertle\u015ftirilmi\u015f plastik kal\u0131p \u00e7elikleri \u015funlard\u0131r: karbon tak\u0131m \u00e7eli\u011fi (T7A, T8A gibi), d\u00fc\u015f\u00fck ala\u015f\u0131ml\u0131 so\u011fuk i\u015f kal\u0131p \u00e7eli\u011fi (9SiCr, 9Mn2V, CrWMn, GCr15, 7CrSiMnMoV \u00e7eli\u011fi gibi), Cr12 tipi \u00e7elik (Cr12MoV \u00e7eli\u011fi gibi), y\u00fcksek h\u0131z \u00e7eli\u011fi (W6Mo5Cr4V2 \u00e7eli\u011fi gibi), baz \u00e7eli\u011fi ve baz\u0131 s\u0131cak i\u015f kal\u0131p \u00e7elikleri vb.<\/p>\n<h3 class=\"wp-block-heading\"><span class=\"has-inline-color has-vivid-cyan-blue-color\">Ya\u015fla sertle\u015fen tip<\/span><\/h3>\n<p>Ya\u015flanma sertle\u015ftirmeli plastik kal\u0131p \u00e7eli\u011fi, 10Ni3MnCuAl(PMS), 18Ni9Co, 06Ni16MoVTiAl, 25CrNi3MoAl'a ek olarak 18Ni140 s\u0131n\u0131f\u0131, 18Ni170 s\u0131n\u0131f\u0131 ve 18Ni210 s\u0131n\u0131f\u0131na sahiptir. D\u00fc\u015f\u00fck karbon i\u00e7eri\u011fi ve y\u00fcksek ala\u015f\u0131mla karakterize edilir ve y\u00fcksek s\u0131cakl\u0131kta su verme sonras\u0131 olu\u015fan kat\u0131 \u00e7\u00f6zelti ya\u015fland\u0131rma i\u015flemine tabi tutuldu\u011funda \u00e7eli\u011fin g\u00fc\u00e7lenmesine ve sertle\u015fmesine neden olabilir.<\/p>\n<h3 class=\"wp-block-heading\"><span class=\"has-inline-color has-vivid-cyan-blue-color\">Temperleme tipi<\/span><\/h3>\n<p>45, 50, 55, 40Cr, 40Mn, 50Mn, S48C, 4Cr5MoSiV, 38CrMoAlA gibi temperlenmi\u015f plastik kal\u0131p \u00e7elikleri. Bu \u00e7elik, i\u015flenebilir 32 ~ 35HRC sertli\u011finde \u00e7\u00f6kelme sertle\u015ftirmeli paslanmaz \u00e7eliktir. \u00c7elik daha sonra 460 ~ 480 \u2103 ya\u015fland\u0131rma i\u015flemi ile daha iyi genel mekanik \u00f6zellikler elde edebilir.<\/p>\n<h3 class=\"wp-block-heading\"><span class=\"has-inline-color has-vivid-cyan-blue-color\">Korozyona dayan\u0131kl\u0131<\/span><\/h3>\n<p>Korozyona dayan\u0131kl\u0131 plastik kal\u0131p \u00e7eli\u011fi esas olarak 1Cr18Ni9, 2Cr13, 3Cr13, 3Cr17Mo, Cr16Ni4Cu3Nb (PCR), 0Cr17Ni4Cu4Nb (74PH)'dir.<\/p>\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\">\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"564\" height=\"376\" src=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/plastic-injection-molds.jpg\" alt=\"\" class=\"wp-image-6780\" srcset=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/plastic-injection-molds.jpg 564w, https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/plastic-injection-molds-300x200.jpg 300w\" sizes=\"(max-width: 564px) 100vw, 564px\" \/><\/figure>\n<\/div>\n<\/div>\n<\/div>\n<h2 class=\"wp-block-heading\"><span class=\"has-inline-color has-vivid-cyan-blue-color\">Kal\u0131plama par\u00e7alar\u0131 malzeme se\u00e7im standartlar\u0131<\/span><\/h2>\n<p>Kal\u0131plama par\u00e7alar\u0131, bo\u015fluklar, ma\u00e7alar, s\u00fcrg\u00fcler, ekler, e\u011fimli \u00fcstler, yan \u00e7ekmeler vb. gibi plastik ve kal\u0131planm\u0131\u015f \u00fcr\u00fcnlerle do\u011frudan temas halinde olan kal\u0131p par\u00e7alar\u0131n\u0131 ifade eder.<\/p>\n<p>Kal\u0131p par\u00e7alar\u0131 malzemesi do\u011frudan kal\u0131b\u0131n kalitesi, \u00f6mr\u00fc ile ilgilidir, \u015fekillendirilmi\u015f plastik \u00fcr\u00fcnlerin g\u00f6r\u00fcn\u00fcm\u00fcn\u00fc ve i\u00e7 kalitesini belirler, \u00e7ok dikkatli olunmal\u0131d\u0131r, genellikle s\u00f6zle\u015fme ve m\u00fc\u015fteri gereksinimleri temelinde \u00fcr\u00fcn ve kal\u0131p gereksinimleri ve \u00f6zellikleri dikkate al\u0131narak se\u00e7im yap\u0131l\u0131r.<\/p>\n<p>\u015eekillendirme par\u00e7alar\u0131 malzeme se\u00e7im prensibi \u015fudur: plastik \u015fekillendirme t\u00fcr\u00fcne, \u00fcr\u00fcn\u00fcn \u015fekline, boyutuna ve hassasiyetine, \u00fcr\u00fcn g\u00f6r\u00fcn\u00fcm kalitesine ve kullan\u0131m gereksinimlerine, \u00fcretim parti b\u00fcy\u00fckl\u00fc\u011f\u00fcne g\u00f6re, malzemenin kesme, parlatma, kaynak, da\u011flama, deformasyon, a\u015f\u0131nma direnci gibi di\u011fer \u00f6zelliklerini dikkate alarak se\u00e7im yap\u0131l\u0131r.<\/p>\n<p>ekonomiyi g\u00f6z \u00f6n\u00fcnde bulundurarak ve <a href=\"https:\/\/zetarmold.com\/tr\/\" target=\"_blank\" rel=\"noreferrer noopener\">kal\u0131p imalat\u0131<\/a> ko\u015fullar\u0131 ve i\u015fleme y\u00f6ntemleri, farkl\u0131 \u00e7elik t\u00fcrlerini se\u00e7mek i\u00e7in. \u015eekillendirilmi\u015f kesici u\u00e7lar genellikle i\u00e7ine yerle\u015ftirildikleri par\u00e7alarla ayn\u0131 malzeme ile kullan\u0131l\u0131r. <\/p>\n<p>Kal\u0131b\u0131n so\u011futulmas\u0131 zor olan veya daha y\u00fcksek so\u011futma etkisi gerektiren par\u00e7alar\u0131 i\u00e7in kesici u\u00e7 malzemesi berilyum bronz veya ala\u015f\u0131ml\u0131 al\u00fcminyum olmal\u0131d\u0131r.<\/p>\n<p><strong>Hareketli par\u00e7alar\u0131n kal\u0131planmas\u0131nda yer alan kal\u0131p i\u00e7in malzeme se\u00e7im prensipleri a\u015fa\u011f\u0131daki gibidir.<\/strong><br \/>a) \u015eeffaf par\u00e7alar 718, NAK80, vb. gibi iyi cilal\u0131 y\u00fcksek kaliteli ithal \u00e7elikten se\u00e7ilmelidir.<\/p>\n<p>b) \u015eeffaf olmayan par\u00e7alar, genellikle 618, 738, 2738, 638, 318, vb. gibi orta dereceli ithal \u00e7eli\u011fin y\u00fcksek sertlik ve mukavemeti, y\u00fczey nitr\u00fcrleme i\u015flemi, 0.15-0.2 mm nitr\u00fcrleme tabakas\u0131 derinli\u011fi, HV700-900 sertli\u011fi ile se\u00e7ilmelidir.<\/p>\n<p>c) Kal\u0131p gereksinimleri d\u00fc\u015f\u00fckse, d\u00fc\u015f\u00fck dereceli ithal \u00e7elik veya yerli \u00e7elik de kullanabilirsiniz, nitr\u00fcrleme i\u015flemi sertli\u011fi genellikle HV600-800'd\u00fcr.<\/p>\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-10 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\">\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"564\" height=\"255\" src=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/ima-hersteller-von-spritzgussformem.jpg\" alt=\"\" class=\"wp-image-6783\" srcset=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/ima-hersteller-von-spritzgussformem.jpg 564w, https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/ima-hersteller-von-spritzgussformem-300x136.jpg 300w\" sizes=\"(max-width: 564px) 100vw, 564px\" \/><\/figure>\n<\/div>\n<\/div>\n<\/div>\n<h2 class=\"wp-block-heading\"><span class=\"has-inline-color has-vivid-cyan-blue-color\">\u015eekillendirilemeyen par\u00e7alar i\u00e7in malzeme se\u00e7imi<\/span><\/h2>\n<p>Kal\u0131p \u00e7er\u00e7evesi malzemesi kal\u0131p \u00e7er\u00e7evesi standard\u0131na at\u0131fta bulunur, \u015fablon genellikle HB160-200, d\u00fczg\u00fcn sertlik ve k\u00fc\u00e7\u00fck i\u00e7 gerilim gerektiren, deformasyonu kolay olmayan ithal S50C veya yerli SM45'i se\u00e7er.<\/p>\n<p>K\u0131lavuz s\u00fctunun malzemesi GCr15 veya SUJ2, sertli\u011fi HRC56-62'dir. K\u0131lavuz bur\u00e7, itme plakas\u0131 k\u0131lavuz dire\u011fi, itme plakas\u0131 k\u0131lavuz burcu ve s\u0131f\u0131rlama \u00e7ubu\u011funun malzemesi GCr15 veya SUJ2 olabilir, sertlik HRC56-62'dir; ayr\u0131ca T8A, T10A olabilir, sertlik HRC52-56'd\u0131r.<\/p>\n<p>Ejekt\u00f6r yerle\u015ftirme halkas\u0131, kolon, ejekt\u00f6r limit blo\u011fu, limit ba\u011flant\u0131 \u00e7ubu\u011fu, kilit mod\u00fcl\u00fc vb. gibi kal\u0131ptaki genel yap\u0131sal par\u00e7alar, sertlik ve a\u015f\u0131nma direnci i\u00e7in \u00f6zel bir gereklilik yoktur, yerli SM45 \u00e7eli\u011fi, normalle\u015ftirilmi\u015f durum, sertlik HB160-200 kullanabilir, ba\u015fka \u0131s\u0131l i\u015flem yoktur.<\/p>\n<p>Kal\u0131p kap\u0131s\u0131 kovan\u0131, kama blo\u011fu, a\u015f\u0131nmaya dayan\u0131kl\u0131 blok, s\u00fcrg\u00fc plakas\u0131 ve sertlik, mukavemet ve a\u015f\u0131nma direnci i\u00e7in y\u00fcksek gereksinimleri olan di\u011fer par\u00e7alar, karbon tak\u0131m \u00e7eli\u011fi veya T8A, T10A, vb. gibi y\u00fcksek kaliteli karbon tak\u0131m \u00e7eli\u011fi kullanmal\u0131d\u0131r. Bu \u00e7eliklerin sertliklerini ve a\u015f\u0131nma diren\u00e7lerini art\u0131rmak i\u00e7in kullan\u0131ld\u0131klar\u0131nda su verilmesi gerekir.<\/p>\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-11 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\">\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"564\" height=\"317\" src=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/tanfel-_0011_MIM.jpg\" alt=\"\" class=\"wp-image-6785\" srcset=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/tanfel-_0011_MIM.jpg 564w, https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/tanfel-_0011_MIM-300x169.jpg 300w\" sizes=\"(max-width: 564px) 100vw, 564px\" \/><\/figure>\n<\/div>\n<\/div>\n<\/div>\n<h2 class=\"wp-block-heading\"><span class=\"has-inline-color has-vivid-cyan-blue-color\">\u00d6zet<\/span><\/h2>\n<p>Yukar\u0131daki makale tan\u0131t\u0131m\u0131 sayesinde, farkl\u0131 \u00fcr\u00fcn miktarlar\u0131n\u0131n farkl\u0131 kal\u0131p malzemeleri se\u00e7mesi gerekti\u011fini biliyoruz. Ve ger\u00e7ekte bir\u00e7ok \u00e7e\u015fit ortak standart kal\u0131p \u00e7eli\u011fi vard\u0131r. <a href=\"https:\/\/zetarmold.com\/tr\/\" target=\"_blank\" rel=\"noreferrer noopener\">enjeksiyon kal\u0131p imalat\u0131<\/a>Projenin sorunsuz bir \u015fekilde uygulanmas\u0131n\u0131 sa\u011flama \u00f6nc\u00fcl\u00fc\u011f\u00fcnde maksimum ekonomik fayda elde etmek i\u00e7in plastik \u00fcr\u00fcn malzemesinin \u00f6zelliklerine ve \u00fcr\u00fcn say\u0131s\u0131na, ayr\u0131ca \u00fcr\u00fcnlerin yap\u0131s\u0131na ve boyutuna g\u00f6re do\u011fru kal\u0131p malzemesini se\u00e7meliyiz.<\/p>\n<div style=\"background:#f0f4f8;padding:20px;border-radius:8px;margin-top:30px;\">\n<p style=\"margin:0 0 10px;font-size:18px;\"><strong>Need a Quote for Your Injection Molding Project?<\/strong><\/p>\n<p style=\"margin:0 0 10px;\">Get competitive pricing, DFM feedback, and production timeline from ZetarMold\u2019s engineering team.<\/p>\n<p style=\"margin:0;\"><a href=\"https:\/\/zetarmold.com\/tr\/bize-ulasin\/\" style=\"background:#2563eb;color:white;padding:12px 24px;border-radius:6px;text-decoration:none;font-weight:bold;\">Request a Free Quote \u2192<\/a> See our <a href=\"https:\/\/zetarmold.com\/tr\/injection-molding-complete-guide\/\">Injection Molding Complete Guide<\/a> for a comprehensive overview.<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>Normalde, enjeksiyon kal\u0131plar\u0131 metalden, genellikle \u00e7elikten yap\u0131l\u0131r ve \u00fcretecekleri \u00fcr\u00fcnlerin \u00f6zelliklerine uyacak \u015fekilde hassas bir \u015fekilde i\u015flenir. Bununla birlikte, baz\u0131 \u00fcr\u00fcnler d\u00fc\u015f\u00fck talep g\u00f6rmektedir ve \u00e7elik malzemeden yap\u0131lm\u0131\u015flarsa, kal\u0131p maliyeti yat\u0131r\u0131m yapmak i\u00e7in \u00e7ok fazlad\u0131r. Bu y\u00fczden \u00fcr\u00fcne ba\u011fl\u0131 olarak [...]<\/p>","protected":false},"author":1,"featured_media":6720,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_seopress_robots_primary_cat":"none","_seopress_titles_title":"What are injection moulds made from? | ZetarMold","_seopress_titles_desc":"Explore the properties and applications of injection moulds material. ZetarMold helps you select the right plastic resin for your injection molding","_seopress_robots_index":"","_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"categories":[45],"tags":[88,48],"meta_box":{"post-to-quiz_to":[]},"_links":{"self":[{"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/posts\/6718"}],"collection":[{"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/comments?post=6718"}],"version-history":[{"count":0,"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/posts\/6718\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/media\/6720"}],"wp:attachment":[{"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/media?parent=6718"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/categories?post=6718"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/tags?post=6718"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}