{"id":6642,"date":"2022-04-18T13:35:59","date_gmt":"2022-04-18T05:35:59","guid":{"rendered":"https:\/\/zetarmold.com\/?p=6642"},"modified":"2026-04-09T08:32:27","modified_gmt":"2026-04-09T00:32:27","slug":"enjeksiyon-kalibi-yapmak","status":"publish","type":"post","link":"https:\/\/zetarmold.com\/tr\/enjeksiyon-kalibi-yapmak\/","title":{"rendered":"Bir enjeksiyon kal\u0131b\u0131 yapmak ne kadar s\u00fcrer?"},"content":{"rendered":"

Bu i\u015flem i\u00e7in gereken s\u00fcre manufacture a plastic enjeksiyon kal\u0131b\u0131<\/a><\/a> par\u00e7an\u0131n t\u00fcr\u00fcne ve boyutuna ba\u011fl\u0131d\u0131r.
\u00dcretim s\u00fcreci basit plastik par\u00e7alar i\u00e7in iki hafta kadar k\u0131sa olabilir. Zetar'da kal\u0131plar\u0131n 80%'si 25-35 g\u00fcn i\u00e7inde tamamlanabilir, ancak daha karma\u015f\u0131k kal\u0131plar 40-60 g\u00fcn gibi \u00f6nemli \u00f6l\u00e7\u00fcde daha uzun s\u00fcreler gerektirecektir. Kal\u0131plar\u0131n\u0131za ne kadar \u00e7abuk ihtiya\u00e7 duydu\u011funuzu g\u00f6z \u00f6n\u00fcnde bulundurman\u0131z \u00f6nemlidir. enjeksi\u0307yon kaliplari<\/a> B\u00f6ylece plan\u0131n\u0131z\u0131 buna g\u00f6re yapabilirsiniz.<\/strong><\/p>\n

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Enjeksiyon kal\u0131b\u0131 yapma s\u00fcreci<\/span><\/h2>\n

To know how long it takes to make an injection mold, we need to have a general understanding of the steps of making an injection mold.<\/p>\n

1. Plastik \u00fcr\u00fcnlerin proses analizi<\/span><\/h3>\n

M\u00fc\u015fteri taraf\u0131ndan kal\u0131planacak plastik \u00fcr\u00fcnlerin numunesini veya \u00fcr\u00fcn \u00e7izimini al\u0131n. Numuneyi al\u0131rsan\u0131z, \u00f6nce 3 boyutlu bir \u00e7izime taray\u0131n. <\/p>\n

Kal\u0131p tasar\u0131m\u0131ndan \u00f6nce, tasar\u0131mc\u0131 plastik \u00fcr\u00fcnlerin kal\u0131p tasar\u0131m\u0131na uygun olup olmad\u0131\u011f\u0131n\u0131 tam olarak analiz etmeli ve incelemelidir. enjeksiyon kal\u0131plama<\/a> \u00dcr\u00fcnlerin tasar\u0131mc\u0131s\u0131 ile dikkatli bir isti\u015fare gerektiren ve bir fikir birli\u011fine var\u0131lan i\u015fleme prensibi. <\/p>\n

Bu, \u00fcr\u00fcn\u00fcn geometrisi, boyutsal do\u011frulu\u011fu ve g\u00f6r\u00fcn\u00fcm gereksinimleri hakk\u0131nda gerekli tart\u0131\u015fmay\u0131 i\u00e7erir ve bu sayede gereksiz komplikasyonlar\u0131n \u00f6n\u00fcne ge\u00e7ilmeye \u00e7al\u0131\u015f\u0131l\u0131r. kal\u0131p imalat\u0131<\/a>.<\/p>\n

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2. Kal\u0131p yap\u0131s\u0131 tasar\u0131m\u0131<\/span><\/h3>\n

Do mold modeling, such as molds with hot runner, design the hot runner well too. A set of mold, not only need to have good processing equipment and skilled mold manufacturing workers, another very important factor is to have a good mold design, especially for complex molds, the good or bad mold design accounts for more than 80% of the mold quality.<\/p>\n

M\u00fckemmel bir kal\u0131p tasar\u0131m\u0131<\/a> M\u00fc\u015fterilerin gereksinimlerini kar\u015f\u0131lama \u00f6nc\u00fcl\u00fc\u011f\u00fcnde, i\u015flem maliyetini d\u00fc\u015f\u00fck, i\u015flem zorlu\u011funu k\u00fc\u00e7\u00fck, i\u015flem s\u00fcresini k\u0131sa yapmakt\u0131r. Bunu yapmak i\u00e7in, sadece misafirlerin gereksinimlerini tam olarak sindirmek de\u011fil, ayn\u0131 zamanda enjeksiyon kal\u0131plama<\/a> machine, mold structure, processing technology and the injection mold factory‘s own processing capabilities.<\/p>\n

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Therefore, to improve the level of mold design, the following points should be achieved.
a. Understand every detail in each set of mold design, and understand the purpose of each part in the mold.<\/p>\n

b. Tasar\u0131m yaparken \u00f6nceki benzer tasar\u0131mlara bak\u0131n ve kal\u0131p i\u015fleme ve \u00fcr\u00fcn \u00fcretimindeki durumu anlay\u0131n ve edinilen deneyim ve derslerden \u00f6\u011frenin.<\/p>\n

c. Learn more about the working process of injection molding machine to deepen the relationship between mold and injection molding machine.<\/p>\n

d. \u0130\u015flenmi\u015f \u00fcr\u00fcnlerin s\u00fcrecini anlamak ve her bir i\u015flemin \u00f6zelliklerini ve s\u0131n\u0131rlamalar\u0131n\u0131 tan\u0131mak i\u00e7in fabrikaya gidin.<\/p>\n

e. Tasarlad\u0131\u011f\u0131n\u0131z kal\u0131plar\u0131n test kal\u0131p sonu\u00e7lar\u0131n\u0131 ve kal\u0131p de\u011fi\u015fimlerini anlayarak dersler \u00e7\u0131kar\u0131n.<\/p>\n

f. Tasar\u0131mda bir \u00f6nceki daha ba\u015far\u0131l\u0131 kal\u0131p yap\u0131s\u0131n\u0131 benimsemeye \u00e7al\u0131\u015f\u0131n.<\/p>\n

g. K\u00fcf suyu giri\u015finin \u00fcr\u00fcnler \u00fczerindeki etkisi hakk\u0131nda daha fazla bilgi edinin.<\/p>\n

h. Baz\u0131 \u00f6zel kal\u0131p yap\u0131lar\u0131n\u0131 incelemek ve kal\u0131p teknolojisini anlamak.<\/p>\n

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3. Kal\u0131p tasar\u0131m onay\u0131<\/span><\/h3>\n

Kal\u0131p \u00e7izimi tasarland\u0131ktan sonra, m\u00fc\u015fterilerle gereksinimlerini kar\u015f\u0131lay\u0131p kar\u015f\u0131lamad\u0131\u011f\u0131n\u0131 onaylamam\u0131z gerekir.<\/p>\n

4. Kal\u0131p malzemesi sat\u0131n al\u0131n ve standart par\u00e7alar\u0131 se\u00e7in<\/span><\/h3>\n

In the selection of mold material, besides considering the precision and quality of the product, we also need to give the correct choice with the actual ability of processing and heat treatment of the mold factory. In addition, to shorten the injection mold manufacturing cycle, use the existing standard parts as much as possible.<\/p>\n

5. Kaba i\u015fleme, yani kaba i\u015fleme<\/span><\/h3>\n

Dinamik ve sabit kal\u0131p tel kesme, CNC frezeleme ve freze makinesi i\u015fleme dahil.<\/p>\n

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6. Bitirme<\/span> <\/h3>\n

Orta telli, yava\u015f telli, y\u00fcksek h\u0131zl\u0131 frezeleme, EDM ve derin delik delme dahil.<\/p>\n

7. Y\u00fczey i\u015fleme<\/span><\/h3>\n

Surface treatment according to customer’s requirements, including polishing or skinning.<\/p>\n

8. Kal\u0131p E\u015fle\u015ftirme<\/span><\/h3>\n

Kal\u0131p e\u015fle\u015ftirme olarak adland\u0131r\u0131lan i\u015flem, i\u015fleme yap\u0131ld\u0131ktan sonra i\u015flenmi\u015f par\u00e7alar\u0131 d\u00fczenli ve do\u011fru bir \u015fekilde monte etmektir. \u0130\u015fleme hatad\u0131r, 100% do\u011fru de\u011fildir, bu nedenle montajda p\u00fcr\u00fczs\u00fcz de\u011fildir, daha sonra par\u00e7alar\u0131 biraz ta\u015flaman\u0131z veya par\u00e7alar\u0131n s\u0131rayla monte edilebilmesi i\u00e7in ba\u015fka yollarla \u00f6\u011f\u00fctmeniz gerekir. Bu i\u015fleme kal\u0131p e\u015fle\u015ftirme denir.<\/p>\n

9. Test kal\u0131b\u0131<\/span><\/h3>\n

A set of molds from the design to the assembly is only 70% to 80% of the total mold manufacturing process. <\/p>\n

Ama\u00e7lanan b\u00fcz\u00fclme ile ger\u00e7ek b\u00fcz\u00fclme aras\u0131ndaki tutars\u0131zl\u0131\u011f\u0131n neden oldu\u011fu hata i\u00e7in, kal\u0131p sal\u0131m\u0131n\u0131n d\u00fczg\u00fcnl\u00fc\u011f\u00fc, so\u011futma etkisi, \u00f6zellikle kap\u0131n\u0131n boyutu, konumu ve \u015feklinin \u00fcr\u00fcn\u00fcn do\u011frulu\u011fu ve g\u00f6r\u00fcn\u00fcm\u00fc \u00fczerindeki etkisi vb. kal\u0131p denemesi yoluyla test edilmelidir. <\/p>\n

Bu nedenle kal\u0131p testi, kal\u0131b\u0131n nitelikli olup olmad\u0131\u011f\u0131n\u0131 kontrol etmek ve kal\u0131plama s\u00fcrecini se\u00e7mek i\u00e7in vazge\u00e7ilmez bir ad\u0131md\u0131r.<\/p>\n

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Plastik Enjeksiyon Kal\u0131plar\u0131n\u0131n \u00dcretim S\u00fcresini Etkileyen Fakt\u00f6rler<\/span><\/h2>\n

In-mold making, customers want to make the mold quickly, but the mold-making time usually depends on the process difficulty and order quantity.<\/p>\n

1. S\u00fcre\u00e7 Zorlu\u011fu<\/span><\/h3>\n

It refers to the difficulty of making the plastic part sample provided by the customer. Generally speaking, it is understood that the more complex the shape of the plastic part, the more difficult it is to make the mold. From a technical point of view, the more parting surfaces a plastic part has, the more difficult it is to process and the longer the kal\u0131p imalat\u0131<\/a> Zaman.<\/p>\n

2. M\u00fc\u015fteri sipari\u015fi say\u0131s\u0131<\/span><\/h3>\n

When it comes to this factor, many people find it hard to understand why the number of customer orders is related to mold making.<\/p>\n

The number of customer orders determines the number of cavities in the mold. The number of cavities in the mold: that is, a set of mold has several cavities, a set of mold production out of several products, depending on the customer’s product market is large or not, do two products and a product is certainly different, the processing time will also be different.<\/p>\n

Normalde, yeni \u00fcr\u00fcnler i\u00e7in, pazar tam olarak a\u00e7\u0131k olmad\u0131\u011f\u0131ndan ve \u00fcr\u00fcne y\u00f6nelik pazar talebi o kadar b\u00fcy\u00fck olmad\u0131\u011f\u0131ndan, \u00fcr\u00fcndeki bo\u015fluk say\u0131s\u0131 enjeksiyon kal\u0131b\u0131<\/a> \u00e7ok fazla de\u011fildir ve piyasa arz\u0131 garanti edilebilir, bu nedenle maliyet performans\u0131 nispeten en y\u00fcksektir.<\/p>\n

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Tabii ki, \u00fcr\u00fcn\u00fcn pazar\u0131 yeti\u015ftirildikten ve olgunla\u015ft\u0131ktan sonra, pazar talebini geri bildirmek i\u00e7in bo\u015fluk say\u0131s\u0131nda de\u011fi\u015fiklik yap\u0131l\u0131p yap\u0131lmayaca\u011f\u0131n\u0131 belirlemek i\u00e7in pazar talebine ba\u011fl\u0131 olan kal\u0131b\u0131n bo\u015fluk say\u0131s\u0131 art\u0131r\u0131lacakt\u0131r.<\/p>\n

If the order quantity is high, the corresponding number of mold cavities will be higher and the time required to make the mold will be longer because the cavities will be longer accordingly. In addition to faster production, it increases the productivity of the product, thus reducing the cost of the product, and the individual product will be cheaper.<\/p>\n

If the order quantity is small, the cavity time is shortened and the mold-making time is reduced. So generally we will recommend the optimal number of mold cavities to meet the production requirements and ensure the highest cost\/performance ratio after our calculations based on the customer’s order quantity requirements in our quotation.<\/p>\n

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3. \u00dcr\u00fcn Boyutu<\/span><\/h3>\n

The larger the size, the longer the cycle time for plastic mold processing, and the longer the parts processing time.<\/p>\n

4. \u00dcr\u00fcn gereksinimleri<\/span><\/h3>\n

Different customers have different requirements for the products, whether the designed surface is sub-surface or glossy, or mirror surface, which affects the production cycle of plastic molds.<\/p>\n

5. \u00dcr\u00fcn malzeme performans\u0131<\/span><\/h3>\n

Genellikle \u00fcr\u00fcnlerimizin \u00f6zel gereksinimleri vard\u0131r, kal\u0131p \u00e7eli\u011fi ve i\u015fleme teknolojisi gereksinimleri de farkl\u0131d\u0131r, takip i\u015fleme ba\u011flant\u0131lar\u0131 daha karma\u015f\u0131k olacakt\u0131r, do\u011fal olarak biraz zaman alacakt\u0131r ve baz\u0131 kal\u0131plar korozyon \u00f6nleyici veya yumu\u015fak kau\u00e7uk kal\u0131p gerektirir, gereksinimler farkl\u0131 olacakt\u0131r, \u00fcretim ve i\u015fleme s\u00fcreci daha karma\u015f\u0131k olacakt\u0131r.<\/p>\n

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\u00d6zet<\/span><\/h2>\n

Bu makale sayesinde, bu s\u00fcrecin her ad\u0131m\u0131 hakk\u0131nda bilgi sahibi olduk. enjeksiyon kal\u0131plama<\/a> s\u00fcreci ve \u00fcretim s\u00fcresini etkileyen fakt\u00f6rler enjeksi\u0307yon kaliplari<\/a>ve her bir \u00fcretim s\u00fcrecinin uzunlu\u011fu \u00fcr\u00fcn\u00fcn boyutu, yap\u0131s\u0131, gereksinimleri ve sipari\u015f miktar\u0131na g\u00f6re belirlenir.<\/p>\n

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Yani e\u011fer bir enjeksiyon kal\u0131pl\u0131 \u00fcr\u00fcn<\/a> taraf\u0131ndan ger\u00e7ekle\u015ftirilmesi gereken enjeksiyon kal\u0131plama<\/a> process, we should evaluate the complexity of our product before the mold making and arrange the project planning time reasonably.<\/p>\n

To shorten the time to make the mold, communicate early and often with your mold designer and mold maker so that they can help you with your design requirements and allow ample time to make the injection molds so that the enjeksiyon kal\u0131plama<\/a> daha sonra daha sorunsuz bir \u015fekilde yap\u0131labilir.<\/p>\n

Sonu\u00e7ta, her bir ad\u0131m\u0131 atlaman\u0131n bir yolu yoktur. enjeksiyon kal\u0131plar\u0131n\u0131n \u00fcretimi<\/a>. Ancak iyi bir kal\u0131p yapt\u0131\u011f\u0131n\u0131zda t\u00fcketiciler taraf\u0131ndan sevilecek tatmin edici \u00fcr\u00fcnler \u00fcretebilirsiniz.<\/p>\n

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Need a Quote for Your Injection Molding Project?<\/strong><\/p>\n

Get competitive pricing, DFM feedback, and production timeline from ZetarMold’s engineering team.<\/p>\n

Request a Free Quote \u2192<\/a> See our Injection Molding Complete Guide<\/a> for a comprehensive overview.<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"

The amount of time that it takes to manufacture a plastic injection mold depends on the type and size of the part.The manufacturing process can be as little as two weeks for simple plastic parts. At Zetar, 80% of the molds can be completed within 25-35 days, but more complex molds will require significantly longer […]<\/p>","protected":false},"author":1,"featured_media":6644,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_seopress_robots_primary_cat":"none","_seopress_titles_title":"How long does it take to make an injection mold? | ZetarMold","_seopress_titles_desc":"Discover expert insights on make an injection mold from ZetarMold. We provide professional injection molding services with DFM support, fast prototyping, and","_seopress_robots_index":"","_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"categories":[43],"tags":[],"meta_box":{"post-to-quiz_to":[]},"_links":{"self":[{"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/posts\/6642"}],"collection":[{"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/comments?post=6642"}],"version-history":[{"count":0,"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/posts\/6642\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/media\/6644"}],"wp:attachment":[{"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/media?parent=6642"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/categories?post=6642"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/tags?post=6642"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}