{"id":6562,"date":"2022-04-16T20:48:44","date_gmt":"2022-04-16T12:48:44","guid":{"rendered":"https:\/\/zetarmold.com\/?p=6562"},"modified":"2026-04-24T23:40:14","modified_gmt":"2026-04-24T15:40:14","slug":"enjeksiyon-kaliplama-hassasiyeti","status":"publish","type":"post","link":"https:\/\/zetarmold.com\/tr\/enjeksiyon-kaliplama-hassasiyeti\/","title":{"rendered":"Enjeksiyon kal\u0131plama ne kadar do\u011frudur?"},"content":{"rendered":"<p>Tipik olarak, <a href=\"https:\/\/zetarmold.com\/tr\/\" target=\"_blank\" rel=\"noreferrer noopener\">plastik <a href=\"https:\/\/zetarmold.com\/tr\/injection-mold-complete-guide\/\">enjeksiyon kal\u0131b\u0131<\/a>ing<\/a> 'in 0,005 in\u00e7 hassasiyetle kontrol edilebilmesi, onu par\u00e7a \u00fcretimi i\u00e7in en g\u00fcvenilir \u00fcretim s\u00fcre\u00e7lerinden biri haline getirmektedir.<\/p>\n<p>Enjeksiyon kal\u0131plama \u015funlar\u0131 i\u00e7erir <a rel=\"noreferrer noopener\" href=\"https:\/\/zetarmold.com\/tr\/\" target=\"_blank\">enjeksi\u0307yon kaliplari<\/a>, injection materials, and injection machines which all have a direct impact on the accuracy of injection molding.<\/p>\n<p>In this article, we will analyze the impact of plastic injection moulding accuracy from these 3 aspects in detail.<\/p>\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-1 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\">\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img fetchpriority=\"high\" decoding=\"async\" width=\"564\" height=\"351\" src=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/6-1-1.jpg\" alt=\"\" class=\"wp-image-6058\" srcset=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/6-1-1.jpg 564w, https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/6-1-1-300x187.jpg 300w\" sizes=\"(max-width: 564px) 100vw, 564px\" \/><\/figure>\n<\/div>\n<\/div>\n<\/div>\n<h2 class=\"wp-block-heading\">Enjekte edilen \u00fcr\u00fcnlerin boyutsal do\u011frulu\u011funu etkileyen fakt\u00f6rler<\/h2>\n<p>1. Injection mold precision<\/p>\n<p>2. Shrinkage rate of injection molding plastic material<\/p>\n<p>3. Injection molding machine equipment and injection moulding process<\/p>\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-2 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\">\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"563\" height=\"401\" src=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/1-9.jpg\" alt=\"\" class=\"wp-image-6301\" srcset=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/1-9.jpg 563w, https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/1-9-300x214.jpg 300w\" sizes=\"(max-width: 563px) 100vw, 563px\" \/><\/figure>\n<\/div>\n<\/div>\n<\/div>\n<h3 class=\"wp-block-heading\">Enjeksiyon kal\u0131b\u0131n\u0131n do\u011frulu\u011fu<\/h3>\n<p>In order to make the injection mold processing to achieve high processing accuracy and reduce the error of the products, it is not only required to meet the requirements of the injection mold processing accuracy, but also to set a reasonable margin in the processing process, to ensure the smooth completion of the injection mold processing premise, as far as possible to improve the accuracy of the injection mold processing.<\/p>\n<p>About the accuracy requirements of mold processing, including the processing accuracy of injection mold processing dimensions, verticality, coaxiality, parallelism, etc.<\/p>\n<p>a. Generally, the processing accuracy of injection mold should be within 0.005-0.02mm, while the verticality should be within 0.01-0.02mm, the coaxiality should be within 0.01-0.03mm, and the parallelism of the upper and lower planes of the movable and fixed mold parting surfaces should be within 0.01-0.03mm.<\/p>\n<p>b. At the same time, the clearance between the parting surfaces after the mold is closed should be less than the overflow value of the molded plastic; while the parallelism of the rest of the mating surfaces of the template is required to be within 0.01-0.02mm; the mating accuracy of the fixed part of the injection mold processing is generally within 0.01-0.02mm.<\/p>\n<p>c. Injection mold processing with the sliding part of the accuracy of the general choice of H7\/e6, H7\/f7, H7\/g6 three, it should be noted that the mirror surface such as the inserts made to hang on the steps, then the requirements with can not be too tight, otherwise in the inserts from the front back knocking tool used to knock easy to touch the mirror surface, without affecting the size of the product, can take bilateral 0.01 ~ 0.02mm Gap fit.<\/p>\n<p>d. Dikkat edilmesi gereken bir di\u011fer husus da, i\u015f par\u00e7as\u0131n\u0131n \u0131s\u0131l i\u015flemle i\u015flenmesi, haz\u0131rl\u0131k boyutundan \u00f6nce \u0131s\u0131l i\u015flem gerektirmesi ve bir tarafta 0,25 mm ta\u015flama makinesi marj\u0131; ve kal\u0131p \u00e7ekirde\u011fi i\u00e7in, u\u00e7lar\u0131n par\u00e7an\u0131n CNC ile i\u015flenmesi gerekir, tek tarafl\u0131 rezerv marj\u0131, makul bir marj\u0131n bilinmesi de i\u015f par\u00e7as\u0131n\u0131n do\u011frulu\u011funu etkileyecektir.<\/p>\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-3 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\">\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"564\" height=\"468\" src=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/10-4.jpg\" alt=\"\" class=\"wp-image-6450\" srcset=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/10-4.jpg 564w, https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/10-4-300x249.jpg 300w\" sizes=\"(max-width: 564px) 100vw, 564px\" \/><\/figure>\n<\/div>\n<\/div>\n<\/div>\n<h3 class=\"wp-block-heading\">Enjeksiyon kal\u0131b\u0131n\u0131n hassasiyeti nas\u0131l art\u0131r\u0131l\u0131r?<\/h3>\n<p>Injection mold mold accuracy mainly depends on the mould cavity size accuracy, accurate cavity positioning or parting surface accuracy to meet the requirements. Generally, the dimensional tolerance of precision injection mold should be controlled below 1\/3 of the product dimensional tolerance.<\/p>\n<p>\u0130\u015flenebilirlik ve sertlik, kal\u0131p yap\u0131s\u0131 tasar\u0131m\u0131nda, bo\u015fluk say\u0131s\u0131 \u00e7ok fazla olmamal\u0131 ve y\u00fcksek s\u0131cakl\u0131ktaki par\u00e7alar\u0131 \u00f6nlemek i\u00e7in taban plakas\u0131, destek plakas\u0131, bo\u015fluk duvar\u0131 daha kal\u0131n olmal\u0131d\u0131r, \u015fiddetli elastik deformasyon etkisi alt\u0131nda y\u00fcksek bas\u0131n\u00e7.<\/p>\n<p>\u00dcr\u00fcn serbest b\u0131rakma, kal\u0131p, kal\u0131p serbest b\u0131rakmaya elveri\u015fli olan s\u0131radan kal\u0131plardan daha az bo\u015fluk, daha az ve daha k\u0131sa yolluk ve daha y\u00fcksek bir bitirme derecesi almaya \u00e7al\u0131\u015fmal\u0131d\u0131r.<\/p>\n<p>Kal\u0131p malzemesi, y\u00fcksek mekanik mukavemete sahip ala\u015f\u0131ml\u0131 \u00e7eli\u011fi se\u00e7in. Bo\u015fluklar ve yolluklar yapmak i\u00e7in kullan\u0131lan malzemeler s\u0131k\u0131 \u0131s\u0131l i\u015flemden ge\u00e7meli ve y\u00fcksek sertli\u011fe (kal\u0131p par\u00e7alar\u0131 yakla\u015f\u0131k HRC52'ye ula\u015fmal\u0131d\u0131r), iyi a\u015f\u0131nma direncine ve g\u00fc\u00e7l\u00fc korozyon direncine sahip malzemeler se\u00e7ilmelidir.<\/p>\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-4 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\">\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"564\" height=\"335\" src=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/6-5.jpg\" alt=\"\" class=\"wp-image-6436\" srcset=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/6-5.jpg 564w, https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/6-5-300x178.jpg 300w\" sizes=\"(max-width: 564px) 100vw, 564px\" \/><\/figure>\n<\/div>\n<\/div>\n<\/div>\n<h3 class=\"wp-block-heading\">Kal\u0131p \u00c7ekmesi<\/h3>\n<p>Erimi\u015f plastik, a\u015f\u0131r\u0131 bas\u0131n\u00e7 kullan\u0131larak kal\u0131plara enjekte edilecektir. Erimi\u015f plastik kal\u0131plar\u0131n \u015feklini ald\u0131ktan ve sertle\u015ftikten sonra makineden d\u0131\u015far\u0131 at\u0131lacakt\u0131r. Kal\u0131p b\u00fcz\u00fclmesi, kal\u0131ptan \u00e7\u0131kar\u0131ld\u0131ktan ve oda s\u0131cakl\u0131\u011f\u0131na so\u011futulduktan sonra oda s\u0131cakl\u0131\u011f\u0131nda kal\u0131planm\u0131\u015f bir par\u00e7an\u0131n orijinal so\u011futulmam\u0131\u015f boyutunun b\u00fcz\u00fclme y\u00fczdesini ifade eder.<\/p>\n<p>Since shrinkage is not only the thermal expansion and contraction of the resin itself, but also related to various plastic molding factors, the shrinkage of the molded part after plastics molding should be called the molding shrinkage.<\/p>\n<p>When designing injection molds, it is often necessary to determine the shrinkage rate of each part of the plastic parts according to the shrinkage range of various plastics, the wall thickness and shape of the plastic part, the form size and distribution of the feed opening, and then calculate the cavity size according to experience.<\/p>\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-5 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\">\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"564\" height=\"302\" src=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/v2-ad5cb78b0dd6d0691865b36fc22b39fd_r.jpg\" alt=\"\" class=\"wp-image-6327\" srcset=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/v2-ad5cb78b0dd6d0691865b36fc22b39fd_r.jpg 564w, https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/v2-ad5cb78b0dd6d0691865b36fc22b39fd_r-300x161.jpg 300w\" sizes=\"(max-width: 564px) 100vw, 564px\" \/><\/figure>\n<\/div>\n<\/div>\n<\/div>\n<h3 class=\"wp-block-heading\">Enjeksiyon kal\u0131b\u0131 tasar\u0131m\u0131nda b\u00fcz\u00fclme oran\u0131 nas\u0131l dikkate al\u0131n\u0131r?<\/h3>\n<p>a. Kal\u0131p denemesinden sonra d\u00fczeltmeye yer b\u0131rakmak i\u00e7in d\u0131\u015f \u00e7ap i\u00e7in daha k\u00fc\u00e7\u00fck b\u00fcz\u00fclme oran\u0131n\u0131 ve i\u00e7 \u00e7ap i\u00e7in daha b\u00fcy\u00fck b\u00fcz\u00fclme oran\u0131n\u0131 al\u0131n.<\/p>\n<p>b. Kal\u0131p denemesinden sonra d\u00f6kme sisteminin formunu, boyutunu ve kal\u0131plama ko\u015fullar\u0131n\u0131 belirleyin.<\/p>\n<p>c. \u0130\u015flem sonras\u0131 kal\u0131planm\u0131\u015f par\u00e7an\u0131n boyutsal de\u011fi\u015fimini belirleyin (not: \u00f6l\u00e7\u00fcm, kal\u0131ptan \u00e7\u0131karma i\u015fleminden 24 saat sonra yap\u0131lmal\u0131d\u0131r).<\/p>\n<p>d. Enjeksiyon kal\u0131b\u0131 ger\u00e7ek b\u00fcz\u00fclmeye g\u00f6re d\u00fczeltilir.<\/p>\n<p>e. Kal\u0131p yeniden test edilirken, plastik par\u00e7an\u0131n gereksinimlerini kar\u015f\u0131lamak \u00fczere b\u00fcz\u00fclme de\u011ferini hafif\u00e7e d\u00fczeltmek i\u00e7in kal\u0131plama i\u015flemi ko\u015fullar\u0131 uygun \u015fekilde de\u011fi\u015ftirilebilir.<\/p>\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-6 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\">\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"564\" height=\"403\" src=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/7-3.jpg\" alt=\"\" class=\"wp-image-6423\" srcset=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/7-3.jpg 564w, https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/7-3-300x214.jpg 300w\" sizes=\"(max-width: 564px) 100vw, 564px\" \/><\/figure>\n<\/div>\n<\/div>\n<\/div>\n<h2 class=\"wp-block-heading\">Enjeksiyon kal\u0131plama hassasiyetini etkileyen b\u00fcz\u00fclme<\/h2>\n<p>B\u00fcz\u00fclmeyi etkileyen d\u00f6rt fakt\u00f6r vard\u0131r: termal b\u00fcz\u00fclme, faz de\u011fi\u015fimi b\u00fcz\u00fclmesi, oryantasyon b\u00fcz\u00fclmesi ve s\u0131k\u0131\u015ft\u0131rma b\u00fcz\u00fclmesi.<\/p>\n<p>a. Termal b\u00fcz\u00fclme, kal\u0131plama malzemesine ve kal\u0131p malzemesine \u00f6zg\u00fc termofiziksel bir \u00f6zelliktir.<\/p>\n<p>Kal\u0131p s\u0131cakl\u0131\u011f\u0131 y\u00fcksektir, \u00fcr\u00fcn\u00fcn s\u0131cakl\u0131\u011f\u0131 da y\u00fcksektir ve ger\u00e7ek b\u00fcz\u00fclme oran\u0131 artacakt\u0131r, bu nedenle hassas kal\u0131plama i\u00e7in kal\u0131p s\u0131cakl\u0131\u011f\u0131 \u00e7ok y\u00fcksek olmamal\u0131d\u0131r.<\/p>\n<p>b. Faz de\u011fi\u015fimi b\u00fcz\u00fclmesi, oryantasyon s\u00fcrecinde makromolek\u00fcllerin kristalle\u015fmesi nedeniyle faz de\u011fi\u015fimi b\u00fcz\u00fclmesi olarak adland\u0131r\u0131l\u0131r ve buna \u00f6zg\u00fcl hacmin azalmas\u0131 e\u015flik eder.<\/p>\n<p>Y\u00fcksek kal\u0131p s\u0131cakl\u0131\u011f\u0131, y\u00fcksek kristallik, b\u00fcy\u00fck b\u00fcz\u00fclme; ancak di\u011fer yandan, kristallikteki art\u0131\u015f \u00fcr\u00fcn\u00fcn yo\u011funlu\u011funu art\u0131racak, do\u011frusal genle\u015fme katsay\u0131s\u0131n\u0131 azaltacak, b\u00fcz\u00fclme oran\u0131 azalacakt\u0131r. Bu nedenle, ger\u00e7ek b\u00fcz\u00fclme oran\u0131 her ikisinin birle\u015fik etkisi ile belirlenir.<\/p>\n<p>c. Oryantasyon b\u00fcz\u00fclmesi, molek\u00fcler zincirlerin ak\u0131\u015f y\u00f6n\u00fcnde zorla gerilmesinden kaynaklan\u0131r, b\u00f6ylece so\u011futmadaki makromolek\u00fcller yeniden k\u0131vr\u0131lma ve toparlanma e\u011filimindedir, bu da oryantasyon y\u00f6n\u00fcnde b\u00fcz\u00fclme \u00fcretecektir.<\/p>\n<p>Molek\u00fcler oryantasyon derecesi enjeksiyon bas\u0131nc\u0131, enjeksiyon h\u0131z\u0131, re\u00e7ine s\u0131cakl\u0131\u011f\u0131 ve kal\u0131p s\u0131cakl\u0131\u011f\u0131 ile ilgilidir. Ancak as\u0131l \u00f6nemli olan enjeksiyon h\u0131z\u0131d\u0131r.<\/p>\n<p>d. S\u0131k\u0131\u015ft\u0131rma b\u00fcz\u00fclmesi ve elastik restorasyon, genel plastikler do\u011fas\u0131 gere\u011fi s\u0131k\u0131\u015ft\u0131r\u0131c\u0131d\u0131r. Yani, \u00f6zg\u00fcl hacim y\u00fcksek bas\u0131n\u00e7 alt\u0131nda \u00f6nemli \u00f6l\u00e7\u00fcde de\u011fi\u015fir.<\/p>\n<p>Genel s\u0131cakl\u0131kta, bas\u0131n\u00e7l\u0131 kal\u0131plama \u00fcr\u00fcnlerinin \u00f6zg\u00fcl hacmi azalacak, yo\u011funluk artacak, genle\u015fme katsay\u0131s\u0131 azalacak, b\u00fcz\u00fclme \u00f6nemli \u00f6l\u00e7\u00fcde azalacakt\u0131r.<\/p>\n<p>S\u0131k\u0131\u015ft\u0131r\u0131labilirli\u011fe kar\u015f\u0131l\u0131k olarak, kal\u0131plama malzemesi elastik bir s\u0131f\u0131rlama etkisine sahiptir, b\u00f6ylece \u00fcr\u00fcn b\u00fcz\u00fclmesi azal\u0131r. \u00dcr\u00fcn kal\u0131plamas\u0131n\u0131n b\u00fcz\u00fclmesini etkileyen fakt\u00f6rler kal\u0131plama ko\u015fullar\u0131 ve \u00e7al\u0131\u015fma ko\u015fullar\u0131 ile ilgilidir.<\/p>\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\">\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"563\" height=\"427\" src=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/4-8.jpg\" alt=\"\" class=\"wp-image-6053\" srcset=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/4-8.jpg 563w, https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/4-8-300x228.jpg 300w\" sizes=\"(max-width: 563px) 100vw, 563px\" \/><\/figure>\n<\/div>\n<\/div>\n<\/div>\n<h3 class=\"wp-block-heading\">Enjeksiyon kal\u0131plama malzemelerinin se\u00e7imi i\u00e7in prensipler.<\/h3>\n<p>Y\u00fcksek mekanik mukavemet, iyi boyutsal kararl\u0131l\u0131k, iyi s\u00fcr\u00fcnme direnci ve geni\u015f \u00e7evresel adaptasyon aral\u0131\u011f\u0131.<\/p>\n<h3 class=\"wp-block-heading\">Yayg\u0131n olarak kullan\u0131lan d\u00f6rt \u00e7e\u015fit m\u00fchendislik plasti\u011fi vard\u0131r<\/h3>\n<p>1. POM ve karbon fiber takviyeli (CF) veya cam takviyeli (GF). Bu malzeme iyi s\u00fcr\u00fcnme direnci, yorulma direnci, hava ko\u015fullar\u0131na dayan\u0131kl\u0131l\u0131k, iyi dielektrik \u00f6zellikler, alev geciktirici, ya\u011flay\u0131c\u0131 ekleyerek kolay sal\u0131n\u0131m ile karakterizedir.<\/p>\n<p>2. PA ve cam takviyeli PA66, \u00f6zellikleri: g\u00fc\u00e7l\u00fc darbe direnci ve a\u015f\u0131nma direnci, iyi ak\u0131\u015fkanl\u0131k, \u00fcr\u00fcn\u00fcn 0.4mm duvar kal\u0131nl\u0131\u011f\u0131 kal\u0131planabilir.<\/p>\n<p>Cam elyaf takviyeli PA66 \u0131s\u0131 direncine sahiptir (erime noktas\u0131 250 \u2103), dezavantaj\u0131 nem emilimine sahip olmas\u0131d\u0131r, genellikle kal\u0131plamadan sonra nem ko\u015fulland\u0131rma ile i\u015flenmelidir.<\/p>\n<p>3. PBT takviyeli polyester, kal\u0131plama s\u00fcresi k\u0131sad\u0131r. \u015eekillendirme s\u00fcresi kar\u015f\u0131la\u015ft\u0131rmas\u0131 a\u015fa\u011f\u0131daki gibidir: PBT \u2264 POM \u2248 PA66 \u2264 PA6.<\/p>\n<p>4.PC ve GFPC. \u00f6zellikleri: iyi a\u015f\u0131nma direnci, geli\u015fmi\u015f sertlik, iyi boyutsal kararl\u0131l\u0131k, hava direnci, alev geciktirici ve iyi kal\u0131plama i\u015flenebilirli\u011fi.<\/p>\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-8 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\">\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"563\" height=\"375\" src=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/03\/2-7.jpg\" alt=\"\" class=\"wp-image-4838\" srcset=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/03\/2-7.jpg 563w, https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/03\/2-7-300x200.jpg 300w\" sizes=\"(max-width: 563px) 100vw, 563px\" \/><\/figure>\n<\/div>\n<\/div>\n<\/div>\n<h2 class=\"wp-block-heading\">Enjeksiyon kal\u0131plama makinesi ekipman\u0131 ve enjeksiyon kal\u0131plama s\u00fcreci<\/h2>\n<p>The five elements of injection molding process include: pressure, flow, temperature, time, position, a good injection molding machine in these five elements to reflect more accurate and sensitive.<\/p>\n<h3 class=\"wp-block-heading\">1. S\u0131cakl\u0131k<\/h3>\n<p>S\u0131cakl\u0131k, enjeksiyon kal\u0131plaman\u0131n ilk ad\u0131m\u0131d\u0131r, s\u0131cakl\u0131k ikiye ayr\u0131labilir: kurutma s\u0131cakl\u0131\u011f\u0131, malzeme s\u0131cakl\u0131\u011f\u0131, kal\u0131p s\u0131cakl\u0131\u011f\u0131, bunlar baz\u0131 hayati fakt\u00f6rlerdir.<\/p>\n<p>Kurutma s\u0131cakl\u0131\u011f\u0131, polimerin kuru ve \u0131slakl\u0131\u011f\u0131n\u0131n belirli bir miktarda olmas\u0131n\u0131 sa\u011flamak i\u00e7in kal\u0131plama kalitesini ve polimerin \u00f6nceden kurutulmas\u0131n\u0131 sa\u011flamakt\u0131r; malzeme s\u0131cakl\u0131\u011f\u0131, polimer plastikle\u015fmesinin normal olmas\u0131n\u0131 ve d\u00fczg\u00fcn kal\u0131p doldurma, kal\u0131plama sa\u011flamakt\u0131r.<\/p>\n<h3 class=\"wp-block-heading\">2. H\u0131z<\/h3>\n<p>H\u0131z ikiye ayr\u0131l\u0131r: enjeksiyon h\u0131z\u0131, eriyik s\u0131cakl\u0131\u011f\u0131, gev\u015feme ve geri \u00e7ekilme h\u0131z\u0131, kal\u0131p h\u0131z\u0131n\u0131n a\u00e7\u0131lmas\u0131 ve kapat\u0131lmas\u0131, ejekt\u00f6r ileri ve geri h\u0131z\u0131. Enjeksiyon h\u0131z\u0131 kal\u0131p bas\u0131nc\u0131ndaki art\u0131\u015f\u0131 etkileyecek, enjeksiyon h\u0131z\u0131n\u0131 art\u0131rmak ak\u0131\u015f uzunlu\u011funu art\u0131rabilir, \u00fcr\u00fcn kalitesini sa\u011flamak i\u00e7in \u00fcr\u00fcn kalitesi homojenli\u011fi, uzun ak\u0131\u015fl\u0131 \u00fcr\u00fcnler i\u00e7in y\u00fcksek h\u0131zl\u0131 enjeksiyon, d\u00fc\u015f\u00fck h\u0131z kontrol \u00fcr\u00fcn boyutu.<\/p>\n<p>Melt speed affects the plasticizing ability, plastic mold processing is an important parameter of plasticizing quality, the higher the speed, the higher the temperature of the melt plasticizing ability is stronger.<\/p>\n<p>Gev\u015fetme geri \u00e7ekilme h\u0131z\u0131, eriyik \u00f6zg\u00fcl hacmini azaltmakt\u0131r, b\u00f6ylece eriyik bo\u015flu\u011fu Kal\u0131b\u0131n a\u00e7\u0131lma ve kapanma h\u0131z\u0131, makinenin \u00fcretim \u00e7al\u0131\u015fmas\u0131n\u0131 sa\u011flamak i\u00e7in \u00f6nemli ko\u015fullardan biridir.<\/p>\n<p>Ejekt\u00f6r\u00fcn ileri ve geri h\u0131z\u0131, \u00fcr\u00fcn\u00fcn d\u00fczg\u00fcn bir \u015fekilde serbest b\u0131rak\u0131lmas\u0131n\u0131 sa\u011flamak i\u00e7in \u00fcr\u00fcn deformasyonuna, \u00fcst \u00e7atla\u011fa neden olmaz.<\/p>\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\">\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"564\" height=\"300\" src=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/5-1.jpg\" alt=\"\" class=\"wp-image-5632\" srcset=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/5-1.jpg 564w, https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/5-1-300x160.jpg 300w\" sizes=\"(max-width: 564px) 100vw, 564px\" \/><\/figure>\n<\/div>\n<\/div>\n<\/div>\n<h3 class=\"wp-block-heading\">3. Bas\u0131n\u00e7<\/h3>\n<p>Bas\u0131n\u00e7: enjeksiyon bas\u0131nc\u0131, tutma bas\u0131nc\u0131, geri bas\u0131n\u00e7, s\u0131k\u0131\u015ft\u0131rma bas\u0131nc\u0131, kal\u0131p koruma bas\u0131nc\u0131, f\u0131rlatma bas\u0131nc\u0131 olarak ayr\u0131l\u0131r. Plastik kabuk <a href=\"https:\/\/zetarmold.com\/tr\/\" target=\"_blank\" rel=\"noreferrer noopener\">enjeksiyon kal\u0131plama<\/a> \u0130\u015fleme enjeksiyon bas\u0131nc\u0131, bo\u015flu\u011fun doldurulmas\u0131n\u0131 sa\u011flamak i\u00e7in nozul - yolluk - ge\u00e7it - bo\u015fluk bas\u0131n\u00e7 kayb\u0131ndan kaynaklanan eriyi\u011fin \u00fcstesinden gelmek i\u00e7in kullan\u0131l\u0131r.<\/p>\n<p>Bas\u0131n\u00e7, a\u015f\u0131r\u0131 enjeksiyon bas\u0131nc\u0131 nedeniyle par\u00e7alar\u0131n enjeksiyon bas\u0131nc\u0131n\u0131 azaltmak ve yap\u0131\u015fkan kal\u0131p patlamas\u0131na veya b\u00fck\u00fclmesine yol a\u00e7makt\u0131r; y\u00fcksek h\u0131zda ve y\u00fcksek bas\u0131n\u00e7 durumunda kal\u0131pta yabanc\u0131 cisimleri \u00f6nlemek ve kal\u0131p ezilmesine yol a\u00e7mak i\u00e7in bas\u0131lmal\u0131d\u0131r; ejekt\u00f6r bas\u0131nc\u0131, \u00fcr\u00fcn\u00fcn k\u00f6t\u00fc nedenlerden dolay\u0131 kal\u0131p y\u00fczeyinden \u00e7\u0131kmas\u0131n\u0131 \u00f6nlemek i\u00e7indir.<\/p>\n<h3 class=\"wp-block-heading\">4. Pozisyon<\/h3>\n<p>Pozisyon, kal\u0131p a\u00e7ma pozisyonu, geri f\u0131rlatma stroku, \u00f6l\u00e7\u00fcm stroku, gev\u015fek bacak hacmi, enjeksiyon stroku, tampon hacmi olarak ikiye ayr\u0131labilir. A\u00e7\u0131l\u0131\u015f pozisyonu, kal\u0131b\u0131n par\u00e7alar\u0131n normal \u00e7al\u0131\u015fmas\u0131ndan \u00e7\u0131kar\u0131labilmesini sa\u011flamak i\u00e7indir; \u00fcst limit korumas\u0131n\u0131n rol\u00fcn\u00fc s\u0131f\u0131rlamak i\u00e7in yay k\u0131sm\u0131nda geriye do\u011fru strok \u00e7\u0131kar\u0131l\u0131r; \u00f6l\u00e7\u00fcm stroku, \u00fcr\u00fcn kalitesini sa\u011flamak i\u00e7in kal\u0131b\u0131 doldurmaya yetecek kadar plastik olmas\u0131n\u0131 sa\u011flamak i\u00e7indir.<\/p>\n<h3 class=\"wp-block-heading\">5. Zaman<\/h3>\n<p>Zaman \u015funlara ayr\u0131l\u0131r: so\u011futma s\u00fcresi, erime s\u00fcresi, kuruma s\u00fcresi, so\u011futma s\u00fcresi, erime s\u00fcresi, kuruma s\u00fcresi, d\u00f6ng\u00fc, enjeksiyon s\u00fcresi, bekletme s\u00fcresi.<\/p>\n<p>Plastik kabuk p\u00fcsk\u00fcrtme \u00fcr\u00fcnlerinin belirli bir kal\u0131plama s\u00fcresine ihtiyac\u0131 vard\u0131r; \u00fcr\u00fcn\u00fcn boyutunu belirlemek i\u00e7in enjeksiyon s\u00fcresi; bekletme s\u00fcresi, eriyik geri ak\u0131\u015f\u0131n\u0131, so\u011futma b\u00fcz\u00fclmesinin rol\u00fcn\u00fc \u00f6nlemektir; deformasyonu \u00f6nlemek i\u00e7in \u00fcr\u00fcn\u00fcn k\u00fcrlenmesini sa\u011flamak i\u00e7in so\u011futma s\u00fcresi; erime s\u00fcresi, eriyi\u011fin yeterli olmas\u0131n\u0131 sa\u011flamakt\u0131r; \u00fcr\u00fcn\u00fcn uzamamas\u0131n\u0131, k\u00f6t\u00fc olmamas\u0131n\u0131 ve di\u011fer fakt\u00f6rleri sa\u011flamak i\u00e7in kuruma s\u00fcresi.<\/p>\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-10 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\">\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-large is-resized\"><img decoding=\"async\" src=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/5-4-1024x576.jpg\" alt=\"\" class=\"wp-image-5603\" width=\"564\" srcset=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/5-4-1024x576.jpg 1024w, https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/5-4-300x169.jpg 300w, https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/5-4-768x432.jpg 768w, https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/5-4-600x338.jpg 600w, https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/04\/5-4.jpg 1280w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n<\/div>\n<\/div>\n<\/div>\n<h2 class=\"wp-block-heading\">\u00d6zet<\/h2>\n<p>Almak i\u00e7in <a rel=\"noreferrer noopener\" href=\"https:\/\/zetarmold.com\/tr\/\" target=\"_blank\">hassas enjeksiyon kal\u0131plama<\/a>\u00dcr\u00fcn\u00fcn yap\u0131s\u0131n\u0131, hammadde se\u00e7imini, kal\u0131b\u0131n hassasiyetini, \u00fcr\u00fcne uygulanacak <a rel=\"noreferrer noopener\" href=\"https:\/\/zetarmold.com\/tr\/\" target=\"_blank\">hassas enjeksiyon kal\u0131plama<\/a> ekipman\u0131 ve personelin deneyimi <a href=\"https:\/\/zetarmold.com\/tr\/\" target=\"_blank\" rel=\"noreferrer noopener\">enjeksiyon kal\u0131plama fabrikas\u0131<\/a> Sonunda tatmin edici \u00fcr\u00fcnler elde etmek i\u00e7in \u00fcr\u00fcn tasar\u0131m\u0131n\u0131n ba\u015flang\u0131c\u0131ndan itibaren.<\/p>\n<div style=\"background:#f0f4f8;padding:20px;border-radius:8px;margin-top:30px;\">\n<p style=\"margin:0 0 10px;font-size:18px;\"><strong>Need a Quote for Your Injection Molding Project?<\/strong><\/p>\n<p style=\"margin:0 0 10px;\">Get competitive pricing, DFM feedback, and production timeline from ZetarMold\u2019s engineering team.<\/p>\n<p style=\"margin:0;\"><a href=\"https:\/\/zetarmold.com\/tr\/bize-ulasin\/\" style=\"background:#2563eb;color:white;padding:12px 24px;border-radius:6px;text-decoration:none;font-weight:bold;\">Request a Free Quote \u2192<\/a> See our <a href=\"https:\/\/zetarmold.com\/tr\/injection-molding-complete-guide\/\">Injection Molding Complete Guide<\/a> for a comprehensive overview.<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>Tipik olarak, plastik enjeksiyon kal\u0131plama 0,005 in\u00e7 hassasiyetle kontrol edilebilir ve bu da onu par\u00e7a \u00fcretimi i\u00e7in en g\u00fcvenilir \u00fcretim s\u00fcre\u00e7lerinden biri haline getirir. Enjeksiyon kal\u0131plama, enjeksiyon kal\u0131plar\u0131, enjeksiyon malzemeleri ve enjeksiyon makinelerini i\u00e7erir ve bunlar\u0131n t\u00fcm\u00fc enjeksiyon kal\u0131plaman\u0131n do\u011frulu\u011fu \u00fczerinde do\u011frudan bir etkiye sahiptir. Bu makalede, enjeksiyon kal\u0131plaman\u0131n [...] etkisini analiz edece\u011fiz.<\/p>","protected":false},"author":1,"featured_media":5290,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_seopress_robots_primary_cat":"none","_seopress_titles_title":"How accurate is injection moulding? | ZetarMold","_seopress_titles_desc":"Discover expert insights on injection moulding accuracy from ZetarMold. We provide professional injection molding services with DFM support, fast prototyping,","_seopress_robots_index":"","_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"categories":[42],"tags":[88,48,135,248],"meta_box":{"post-to-quiz_to":[]},"_links":{"self":[{"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/posts\/6562"}],"collection":[{"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/comments?post=6562"}],"version-history":[{"count":0,"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/posts\/6562\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/media\/5290"}],"wp:attachment":[{"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/media?parent=6562"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/categories?post=6562"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/tags?post=6562"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}