{"id":43953,"date":"2025-07-30T11:20:16","date_gmt":"2025-07-30T03:20:16","guid":{"rendered":"https:\/\/zetarmold.com\/?p=43953"},"modified":"2026-04-09T08:09:47","modified_gmt":"2026-04-09T00:09:47","slug":"taslak-acili-enjeksiyon-kalibi-tasarimi","status":"publish","type":"post","link":"https:\/\/zetarmold.com\/tr\/taslak-acili-enjeksiyon-kalibi-tasarimi\/","title":{"rendered":"Enjeksiyon Kal\u0131b\u0131n\u0131n \u00c7ekim A\u00e7\u0131s\u0131 Nas\u0131l Tasarlan\u0131r?"},"content":{"rendered":"

Giri\u015f:<\/strong> The draft angle of a mold is a big deal when it comes to designing an injection mold. It decides how hard it is to get the product out of the mold. If you have a good draft angle, you can get the product out of the mold without any problems.<\/strong><\/p>\n

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\"\"<\/figure>\n<\/div>\n<\/div>\n<\/div>\n

\u0130yi bir \u00e7ekim a\u00e7\u0131s\u0131na sahip de\u011filseniz, \u00fcr\u00fcne zarar verebilir veya kal\u0131ba s\u0131k\u0131\u015fmas\u0131na neden olabilirsiniz. Bu makale size bir kal\u0131b\u0131n \u00e7ekim a\u00e7\u0131s\u0131 hakk\u0131nda bilmeniz gerekenleri anlatacak.<\/strong><\/p>\n

\u00c7ekim A\u00e7\u0131s\u0131n\u0131n Tan\u0131m\u0131 Nedir?<\/strong><\/h2>\n

\u00c7ekim a\u00e7\u0131s\u0131, kal\u0131p ay\u0131rma y\u00fczeyi ile \u00fcr\u00fcn ekseni aras\u0131ndaki a\u00e7\u0131d\u0131r. Bu a\u00e7\u0131n\u0131n boyutu, \u00fcr\u00fcn\u00fcn kal\u0131ptan \u00e7\u0131kar\u0131lmas\u0131 i\u00e7in gereken d\u0131\u015f kuvvetin boyutunu ve y\u00f6n\u00fcn\u00fc belirler.<\/p>\n

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\"\"<\/figure>\n<\/div>\n<\/div>\n<\/div>\n

Taslak a\u00e7\u0131s\u0131 (taslak olarak da bilinir), kal\u0131ptan \u00e7\u0131karmay\u0131 kolayla\u015ft\u0131rmak i\u00e7in kal\u0131p bo\u015flu\u011funun her iki taraf\u0131nda tasarlanan e\u011fimdir. \u00c7ekim a\u00e7\u0131s\u0131n\u0131n y\u00f6n\u00fc plastik par\u00e7an\u0131n i\u00e7 ve d\u0131\u015f boyutlar\u0131na ba\u011fl\u0131d\u0131r.<\/p>\n

Plastik par\u00e7an\u0131n \u00e7ekim a\u00e7\u0131s\u0131n\u0131n boyutu, plastik par\u00e7an\u0131n \u00f6zellikleri, b\u00fcz\u00fclmesi, s\u00fcrt\u00fcnme katsay\u0131s\u0131, et kal\u0131nl\u0131\u011f\u0131 ve geometrisi ile ilgilidir. Sert plastikler yumu\u015fak plastiklere g\u00f6re daha b\u00fcy\u00fck bir kal\u0131ptan \u00e7\u0131karma a\u00e7\u0131s\u0131na sahiptir; daha karma\u015f\u0131k \u015fekillere veya daha fazla kal\u0131plama deli\u011fine sahip plastik par\u00e7alar daha b\u00fcy\u00fck bir kal\u0131ptan \u00e7\u0131karma a\u00e7\u0131s\u0131na sahiptir.<\/p>\n

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\"\"<\/figure>\n<\/div>\n<\/div>\n<\/div>\n

Daha b\u00fcy\u00fck y\u00fcksekli\u011fe ve daha derin deliklere sahip plastik par\u00e7alar daha k\u00fc\u00e7\u00fck bir kal\u0131ptan \u00e7\u0131karma a\u00e7\u0131s\u0131na sahiptir; duvar kal\u0131nl\u0131\u011f\u0131 artt\u0131k\u00e7a ve i\u00e7 deli\u011fin \u00e7ekirde\u011fi sarma kuvveti daha b\u00fcy\u00fck olduk\u00e7a, kal\u0131ptan \u00e7\u0131karma a\u00e7\u0131s\u0131 da daha b\u00fcy\u00fck olmal\u0131d\u0131r.<\/p>\n

Bazen, kal\u0131b\u0131 a\u00e7t\u0131\u011f\u0131n\u0131zda plastik par\u00e7ay\u0131 kal\u0131pta veya ma\u00e7ada tutmak i\u00e7in, kenar\u0131n e\u011fimini kas\u0131tl\u0131 olarak daha az yapar veya e\u011fimi b\u00fcy\u00fct\u00fcrs\u00fcn\u00fcz. \u00c7ekme a\u00e7\u0131s\u0131n\u0131n boyutu i\u00e7in kesin ve h\u0131zl\u0131 bir kural yoktur ve bunlar\u0131n \u00e7o\u011fu deneyimle ve par\u00e7an\u0131n derinli\u011fine g\u00f6re belirlenir.<\/p>\n

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\"\"<\/figure>\n<\/div>\n<\/div>\n<\/div>\n

\u00c7ekim A\u00e7\u0131s\u0131 T\u00fcrleri Nelerdir?<\/strong><\/h2>\n

Kal\u0131b\u0131n \u00e7ekim a\u00e7\u0131s\u0131, \u00f6n kal\u0131p y\u00fczeyi \u00e7ekim a\u00e7\u0131s\u0131 ve arka kal\u0131p y\u00fczeyi \u00e7ekim a\u00e7\u0131s\u0131 olarak ikiye ayr\u0131l\u0131r. Bunlar esas olarak ay\u0131rma y\u00fczeyi ile ay\u0131rt edilir. Ay\u0131rma y\u00fczeyi kal\u0131p \u00e7ekirde\u011fini \u00f6n kal\u0131p ve arka kal\u0131p olarak ikiye ay\u0131r\u0131r. \u00d6n kal\u0131b\u0131n kal\u0131ptan \u00e7\u0131karma y\u00f6n\u00fcne paralel y\u00fczeyde tasarlanmas\u0131 gereken \u00e7ekim a\u00e7\u0131s\u0131na \u00f6n kal\u0131p y\u00fczeyi \u00e7ekim a\u00e7\u0131s\u0131 denir.<\/p>\n

Aksine, arka kal\u0131p y\u00fczeyi \u00e7ekim a\u00e7\u0131s\u0131 olarak adland\u0131r\u0131l\u0131r. Ayr\u0131ca kal\u0131pta yan ma\u00e7a \u00e7ekimi (konik \u00fcst ve s\u00fcrg\u00fc) varsa buna konik \u00fcst y\u00fczey \u00e7ekimi, e\u011fim ve s\u00fcrg\u00fc y\u00fczey \u00e7ekim a\u00e7\u0131s\u0131 denir ve \u00e7ekim y\u00f6n\u00fc s\u00fcrg\u00fc hareketinin y\u00f6n\u00fcne ba\u011fl\u0131d\u0131r.<\/p>\n

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\"\"<\/figure>\n<\/div>\n<\/div>\n<\/div>\n

Kal\u0131ptan \u00c7\u0131karma A\u00e7\u0131s\u0131n\u0131n Tasar\u0131m \u0130lkeleri Nelerdir?<\/strong><\/h2>\n

Y\u00fcksek g\u00f6r\u00fcn\u00fcm gereksinimleri olan \u00fcr\u00fcnler i\u00e7in kal\u0131ptan \u00e7\u0131karma a\u00e7\u0131s\u0131 k\u00fc\u00e7\u00fck olmal\u0131d\u0131r: \u00dcr\u00fcn g\u00f6r\u00fcn\u00fcm\u00fcn\u00fcn b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc ve g\u00fczelli\u011fini korumak amac\u0131yla, kal\u0131ptan \u00e7\u0131karma i\u015flemi s\u0131ras\u0131nda \u00fcr\u00fcn g\u00f6r\u00fcn\u00fcm\u00fc \u00fczerindeki etkiyi azaltmak i\u00e7in kal\u0131ptan \u00e7\u0131karma a\u00e7\u0131s\u0131 m\u00fcmk\u00fcn oldu\u011funca k\u00fc\u00e7\u00fck olmal\u0131d\u0131r.<\/p>\n

Y\u00fcksek hassasiyet gerektiren \u00fcr\u00fcnler i\u00e7in kal\u0131ptan \u00e7\u0131karma a\u00e7\u0131s\u0131 k\u00fc\u00e7\u00fck olmal\u0131d\u0131r: B\u00fcy\u00fck bir kal\u0131ptan \u00e7\u0131karma a\u00e7\u0131s\u0131 \u00fcr\u00fcn\u00fcn boyutsal do\u011frulu\u011funu etkileyecektir. Bu nedenle, y\u00fcksek hassasiyet gerektiren \u00fcr\u00fcnler i\u00e7in kal\u0131ptan \u00e7\u0131karma a\u00e7\u0131s\u0131 da m\u00fcmk\u00fcn oldu\u011funca k\u00fc\u00e7\u00fck olmal\u0131d\u0131r.<\/p>\n

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\"\"<\/figure>\n<\/div>\n<\/div>\n<\/div>\n

Y\u00fczey parlakt\u0131r ve kal\u0131ptan \u00e7\u0131karma a\u00e7\u0131s\u0131 uygun \u015fekilde azalt\u0131lmal\u0131d\u0131r: Parlak y\u00fczeyli \u00fcr\u00fcnler genellikle daha y\u00fcksek g\u00f6r\u00fcn\u00fcm gereksinimlerine sahiptir, bu nedenle kal\u0131ptan \u00e7\u0131karma a\u00e7\u0131s\u0131 da uygun \u015fekilde azalt\u0131lmal\u0131d\u0131r.<\/p>\n

Plastik malzemeler kendinden ya\u011flama \u00f6zelli\u011fine sahiptir, bu nedenle kal\u0131ptan \u00e7\u0131karma a\u00e7\u0131s\u0131 azalt\u0131labilir. \u00dcr\u00fcn karma\u015f\u0131k bir \u015fekle sahiptir ve kal\u0131ptan \u00e7\u0131karma a\u00e7\u0131s\u0131 art\u0131r\u0131lmal\u0131d\u0131r: Karma\u015f\u0131k \u015fekiller kal\u0131ptan \u00e7\u0131karmay\u0131 zorla\u015ft\u0131rabilir, bu nedenle d\u00fczg\u00fcn kal\u0131ptan \u00e7\u0131karma sa\u011flamak i\u00e7in kal\u0131ptan \u00e7\u0131karma a\u00e7\u0131s\u0131n\u0131n art\u0131r\u0131lmas\u0131 gerekir.<\/p>\n

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\"\"<\/figure>\n<\/div>\n<\/div>\n<\/div>\n

Ak\u0131\u015fkanl\u0131\u011f\u0131 zay\u0131f olan veya takviye eklenmi\u015f plastikler daha b\u00fcy\u00fck bir kal\u0131ptan \u00e7\u0131karma a\u00e7\u0131s\u0131na sahip olmal\u0131d\u0131r: Bu malzemeler zay\u0131f ak\u0131\u015fkanl\u0131\u011fa sahiptir, bu da kal\u0131b\u0131n doldurulmas\u0131n\u0131 zorla\u015ft\u0131rabilir veya kal\u0131ptan \u00e7\u0131karma s\u0131ras\u0131nda kal\u0131ba yap\u0131\u015fabilir, bu nedenle kal\u0131ptan \u00e7\u0131karma a\u00e7\u0131s\u0131n\u0131n art\u0131r\u0131lmas\u0131 gerekir.<\/p>\n

Yap\u0131\u015ft\u0131r\u0131c\u0131y\u0131 kal\u0131nla\u015ft\u0131r\u0131n ve kal\u0131ptan \u00e7\u0131karma a\u00e7\u0131s\u0131n\u0131 art\u0131r\u0131n: Daha kal\u0131n plastik katmanlar so\u011fuduklar\u0131nda daha fazla b\u00fcz\u00fcl\u00fcr ve kal\u0131ptan \u00e7\u0131karma a\u00e7\u0131s\u0131n\u0131n art\u0131r\u0131lmas\u0131 b\u00fcz\u00fclme gerilimini azaltmaya ve deformasyonu \u00f6nlemeye yard\u0131mc\u0131 olur.<\/p>\n

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\"\"<\/figure>\n<\/div>\n<\/div>\n<\/div>\n

B\u00fcy\u00fck b\u00fcz\u00fclmeli plastikler i\u00e7in daha b\u00fcy\u00fck bir kal\u0131ptan \u00e7\u0131karma a\u00e7\u0131s\u0131 kullanmal\u0131s\u0131n\u0131z: B\u00fcy\u00fck \u00e7ekme oran\u0131na sahip plastikler so\u011fuduklar\u0131nda \u00e7ok fazla b\u00fcz\u00fcl\u00fcrler. Kal\u0131ptan \u00e7\u0131karma a\u00e7\u0131s\u0131n\u0131 art\u0131r\u0131rsan\u0131z, bu b\u00fcz\u00fclmeyi telafi etmeye ve \u00fcr\u00fcn\u00fcn do\u011fru boyutta oldu\u011fundan emin olmaya yard\u0131mc\u0131 olur.<\/p>\n

\u015eeffaf plastik par\u00e7alar\u0131n kal\u0131ptan \u00e7\u0131karma a\u00e7\u0131s\u0131n\u0131 art\u0131r\u0131n: \u015eeffaf plastik par\u00e7alar genellikle g\u00f6r\u00fcn\u00fcm ve optik \u00f6zellikler a\u00e7\u0131s\u0131ndan y\u00fcksek gereksinimlere sahiptir. Kal\u0131ptan \u00e7\u0131karma a\u00e7\u0131s\u0131n\u0131n uygun \u015fekilde art\u0131r\u0131lmas\u0131, kal\u0131ptan \u00e7\u0131karma s\u0131ras\u0131nda gerilimi ve deformasyonu azaltmaya ve \u00fcr\u00fcn\u00fcn \u015feffafl\u0131\u011f\u0131n\u0131 ve optik \u00f6zelliklerini korumaya yard\u0131mc\u0131 olur.<\/p>\n

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\"\"<\/figure>\n<\/div>\n<\/div>\n<\/div>\n

Kal\u0131ptan \u00e7\u0131karma y\u00f6n\u00fc genellikle kal\u0131ptan \u00e7\u0131karma i\u00e7in ay\u0131rma y\u00fczeyine dayan\u0131r ve b\u00fcy\u00fck ucun kal\u0131ptan \u00e7\u0131kar\u0131ld\u0131ktan sonra ay\u0131rma y\u00fczeyine yak\u0131n olmas\u0131n\u0131 sa\u011flar, aksi takdirde d\u00fczg\u00fcn bir \u015fekilde kal\u0131ptan \u00e7\u0131kar\u0131lamaz.<\/p>\n

Uygun Kal\u0131ptan \u00c7\u0131karma A\u00e7\u0131s\u0131 Nas\u0131l Belirlenir?<\/strong><\/h2>\n

Kal\u0131ptan \u00c7\u0131karma Y\u00f6n\u00fcn\u00fcn Se\u00e7ilmesi<\/strong><\/h3>\n

The demolding direction of the injection mold not only affects the size and appearance quality of the finished product, but also directly affects the service life and production efficiency of the mold.<\/p>\n

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Bu nedenle, kal\u0131ptan \u00e7\u0131karma a\u00e7\u0131s\u0131n\u0131 belirlemeden \u00f6nce kal\u0131ptan \u00e7\u0131karma y\u00f6n\u00fc belirlenmelidir. Genel olarak, kal\u0131ptan \u00e7\u0131karma y\u00f6n\u00fc, bitmi\u015f \u00fcr\u00fcn\u00fcn kal\u0131pta a\u015f\u0131r\u0131 darbe ve a\u015f\u0131nmaya neden olmadan kal\u0131ptan do\u011fal olarak ayr\u0131lmas\u0131na izin vermelidir.<\/p>\n

Kal\u0131ptan \u00c7\u0131karma A\u00e7\u0131s\u0131n\u0131 Form\u00fcle Edin<\/strong><\/h3>\n

Kal\u0131b\u0131 hangi y\u00f6ne \u00e7ekece\u011finizi belirledikten sonra, malzemeye ve \u00fcretim ko\u015fullar\u0131na ba\u011fl\u0131 olarak ne kadar \u00e7ekece\u011finizi belirlemeniz gerekir. Genel olarak, \u00e7ekme ne kadar b\u00fcy\u00fck olursa, par\u00e7ay\u0131 \u00e7\u0131karmak o kadar kolay olur, ancak par\u00e7an\u0131n y\u00fczey kalitesini etkileyecektir.<\/p>\n

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\u00c7ekme \u00e7ok k\u00fc\u00e7\u00fckse, kal\u0131b\u0131 a\u015f\u0131nd\u0131racak ve par\u00e7a kalitesini tutars\u0131z hale getirecektir. Bu y\u00fczden par\u00e7a kalitesini veya kal\u0131p \u00f6mr\u00fcn\u00fc bozmadan \u00e7ekebildi\u011finiz kadar \u00e7ekmek istersiniz.<\/p>\n

Malzemeyi G\u00f6z \u00d6n\u00fcnde Bulundurun<\/strong><\/h3>\n

Farkl\u0131 plastik malzemeler farkl\u0131 ak\u0131\u015fkanl\u0131k, b\u00fcz\u00fclme ve esnekli\u011fe sahiptir. Kal\u0131ptan \u00e7\u0131karma a\u00e7\u0131s\u0131n\u0131 belirlerken, \u00fcr\u00fcn\u00fcn sorunsuz bir \u015fekilde kal\u0131ptan \u00e7\u0131kar\u0131labilmesini sa\u011flamak i\u00e7in malzemenin \u00f6zelliklerini g\u00f6z \u00f6n\u00fcnde bulundurmak gerekir.<\/p>\n

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\u00dcretim Ko\u015fullar\u0131n\u0131 G\u00f6z \u00d6n\u00fcnde Bulundurun<\/strong><\/h3>\n

Enjeksiyon kal\u0131b\u0131n\u0131n f\u0131rlatma a\u00e7\u0131s\u0131n\u0131 belirlerken, enjeksiyon h\u0131z\u0131, enjeksiyon bas\u0131nc\u0131, kal\u0131p s\u0131cakl\u0131\u011f\u0131 vb. gibi \u00fcretim ko\u015fullar\u0131n\u0131 da g\u00f6z \u00f6n\u00fcnde bulundurman\u0131z gerekir.<\/p>\n

Bu fakt\u00f6rler bitmi\u015f \u00fcr\u00fcn\u00fcn y\u00fczey kalitesini ve boyutsal do\u011frulu\u011funu etkileyecek ve ard\u0131ndan \u00e7\u0131karma a\u00e7\u0131s\u0131n\u0131n se\u00e7imini etkileyecektir. Ger\u00e7ek \u00fcretimde s\u00fcrekli olarak deneyim biriktirin ve deneme kal\u0131plar\u0131 ve ayarlamalar yoluyla en iyi \u00e7\u0131karma a\u00e7\u0131s\u0131 parametrelerini bulun.<\/p>\n

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Kal\u0131p yap\u0131s\u0131: <\/strong>Kal\u0131b\u0131n yap\u0131s\u0131 ve yerle\u015fimi de \u00e7ekim a\u00e7\u0131s\u0131n\u0131n belirlenmesinde \u00f6nemli fakt\u00f6rlerdir. \u00d6rne\u011fin, \u00e7ok g\u00f6zl\u00fc bir kal\u0131b\u0131n \u00e7ekim a\u00e7\u0131s\u0131n\u0131n, her bir g\u00f6z\u00fcn dengesini ve tutarl\u0131l\u0131\u011f\u0131n\u0131 sa\u011flamak i\u00e7in genellikle e\u015fit olarak d\u00fc\u015f\u00fcn\u00fclmesi gerekir.<\/p>\n

Ejekt\u00f6r sistemi: <\/strong>Ejekt\u00f6r sisteminin tasar\u0131m\u0131 ve yerle\u015fimi de \u00e7ekim a\u00e7\u0131s\u0131n\u0131n se\u00e7imini etkileyecektir. F\u0131rlatma kuvvetinin b\u00fcy\u00fckl\u00fc\u011f\u00fc ve y\u00f6n\u00fc, \u00fcr\u00fcn\u00fcn d\u00fczg\u00fcn bir \u015fekilde f\u0131rlat\u0131lmas\u0131n\u0131 sa\u011flamak i\u00e7in \u00e7ekim a\u00e7\u0131s\u0131yla e\u015fle\u015fmelidir.<\/p>\n

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\u00c7ekim A\u00e7\u0131s\u0131n\u0131n Belirlenmesinde Kilit Noktalar Nelerdir?<\/strong><\/h3>\n

Ne kadar \u00e7ekim a\u00e7\u0131s\u0131na ihtiyac\u0131n\u0131z oldu\u011funa dair kesin ve kat\u0131 bir kural yoktur. \u00c7o\u011fu deneyime ve par\u00e7an\u0131n ne kadar derin oldu\u011funa dayan\u0131r. Ayr\u0131ca kal\u0131plama s\u00fcrecini, duvar kal\u0131nl\u0131\u011f\u0131n\u0131 ve kulland\u0131\u011f\u0131n\u0131z plastik t\u00fcr\u00fcn\u00fc de g\u00f6z \u00f6n\u00fcnde bulundurman\u0131z gerekir.<\/p>\n

Ancak, genel olarak, par\u00e7an\u0131z\u0131n kal\u0131ptan \u00e7\u0131kmas\u0131na yard\u0131mc\u0131 olmak i\u00e7in her yan duvar\u0131nda bir miktar \u00e7ekime ihtiyac\u0131n\u0131z vard\u0131r. \u00c7ekim miktar\u0131, ko\u015fullara ba\u011fl\u0131 olarak s\u0131f\u0131r derecelik \u00e7ekim a\u00e7\u0131s\u0131ndan birka\u00e7 dereceye kadar de\u011fi\u015febilir, ancak 0,5\u00b0 ila 1\u00b0 genellikle iyi bir temel kurald\u0131r.<\/p>\n

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\u00c7izime g\u00f6re e\u011fim y\u00f6n\u00fc genellikle i\u00e7 deli\u011fin k\u00fc\u00e7\u00fck ucuna dayan\u0131r ve e\u011fim geni\u015fleme y\u00f6n\u00fcnden elde edilir. D\u0131\u015f \u015fekil b\u00fcy\u00fck uca dayan\u0131r ve e\u011fim azaltma y\u00f6n\u00fcnden elde edilir.<\/p>\n

Y\u00fcksek hassasiyet gerektiren plastik par\u00e7alar i\u00e7in daha k\u00fc\u00e7\u00fck bir kal\u0131ptan \u00e7\u0131karma e\u011fimi kullan\u0131lmal\u0131d\u0131r. Daha y\u00fcksek ve daha b\u00fcy\u00fck boyutlar i\u00e7in daha k\u00fc\u00e7\u00fck bir kal\u0131ptan \u00e7\u0131karma e\u011fimi kullan\u0131lmal\u0131d\u0131r. B\u00fcy\u00fck b\u00fcz\u00fclmeye sahip plastik par\u00e7alar i\u00e7in daha b\u00fcy\u00fck bir e\u011fim de\u011feri kullan\u0131lmal\u0131d\u0131r. Plastik par\u00e7an\u0131n et kal\u0131nl\u0131\u011f\u0131 daha kal\u0131n oldu\u011funda, kal\u0131plama b\u00fcz\u00fclmesi artacakt\u0131r ve kal\u0131ptan \u00e7\u0131karma e\u011fimi daha b\u00fcy\u00fck bir de\u011fer kullanmal\u0131d\u0131r.<\/p>\n

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Genellikle, kal\u0131ptan \u00e7\u0131karma e\u011fimi plastik par\u00e7alar\u0131n tolerans aral\u0131\u011f\u0131na dahil de\u011fildir. \u00c7izilmeleri \u00f6nlemek i\u00e7in \u015feffaf par\u00e7alar\u0131n kal\u0131ptan \u00e7\u0131karma e\u011fimi art\u0131r\u0131lmal\u0131d\u0131r. Genellikle PS malzemelerin kal\u0131ptan \u00e7\u0131karma e\u011fimi 3\u00b0'den, ABS ve PC malzemelerin kal\u0131ptan \u00e7\u0131karma e\u011fimi ise 2\u00b0'den b\u00fcy\u00fck olmal\u0131d\u0131r.<\/p>\n

Deri damarl\u0131, kumlama ve di\u011fer g\u00f6r\u00fcn\u00fcm i\u015flemlerine sahip plastik par\u00e7alar\u0131n yan duvar\u0131, dokunun belirli derinli\u011fine ba\u011fl\u0131 olarak 3 \u00b0 ~ 5 \u00b0 'lik bir kal\u0131ptan \u00e7\u0131karma a\u00e7\u0131s\u0131 ile eklenmelidir. Referans i\u00e7in gerekli kal\u0131ptan \u00e7\u0131karma a\u00e7\u0131s\u0131 genel doku plakas\u0131nda a\u00e7\u0131k\u00e7a listelenmi\u015ftir. Doku derinli\u011fi artt\u0131k\u00e7a, kal\u0131ptan \u00e7\u0131karma a\u00e7\u0131s\u0131 da artmal\u0131d\u0131r. Tavsiye edilen de\u011fer 1\u00b0'dir.<\/p>\n

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Ekleme y\u00fczeyinin e\u011fimi genellikle 1\u00b0~3\u00b0'dir ve d\u0131\u015f kabu\u011fun kal\u0131ptan \u00e7\u0131karma y\u00fczeyinin e\u011fimi 3\u00b0'den b\u00fcy\u00fck veya e\u015fittir. D\u0131\u015f kabuk y\u00fczeyi hari\u00e7 kabu\u011fun di\u011fer \u00f6zelliklerinin kal\u0131ptan \u00e7\u0131karma e\u011fimi standart kal\u0131ptan \u00e7\u0131karma e\u011fimi olarak 1\u00b0'dir.<\/p>\n

\u00d6zellikle, a\u015fa\u011f\u0131daki ilkelere g\u00f6re de al\u0131nabilir: 3 mm y\u00fcksekli\u011fin alt\u0131ndaki takviye nerv\u00fcrlerinin kal\u0131ptan \u00e7\u0131karma a\u00e7\u0131s\u0131 0,5\u00b0, 35 mm 1\u00b0 ve geri kalan\u0131 1,5\u00b0; 3 mm y\u00fcksekli\u011fin alt\u0131ndaki bo\u015flu\u011fun kal\u0131ptan \u00e7\u0131karma a\u00e7\u0131s\u0131 0,5\u00b0, 35 mm 1\u00b0 ve geri kalan\u0131 1,5\u00b0.<\/p>\n

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Kal\u0131p Kal\u0131ptan \u00c7\u0131karma A\u00e7\u0131s\u0131n\u0131 Ayarlama Y\u00f6ntemleri Nelerdir?<\/strong><\/h2>\n

Mekanik Yap\u0131y\u0131 Ayarlay\u0131n<\/strong><\/h3>\n

Kal\u0131p tasar\u0131m kusurlar\u0131na g\u00f6re mekanik yap\u0131y\u0131 d\u00fczeltin. Kal\u0131p s\u00f6kme \u00e7ekim a\u00e7\u0131s\u0131n\u0131 standart tutarak ayarlay\u0131n. Ma\u00e7a \u00e7ekme \u00e7ekim a\u00e7\u0131s\u0131n\u0131 ayarlay\u0131n, ma\u00e7a \u00e7ekme a\u00e7\u0131s\u0131n\u0131 art\u0131r\u0131n veya \u015fablon aral\u0131\u011f\u0131n\u0131 de\u011fi\u015ftirin.<\/p>\n

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S\u0131cakl\u0131k Ayar\u0131<\/strong><\/h3>\n

Different plastics have different shrinkage rates and demoulding difficulties. Heating the mold during the enjeksiyon kal\u0131plama s\u00fcreci<\/a> can reduce the stress inside the injection molded part and improve the plastic fluidity to achieve better forming effects.<\/p>\n

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Kal\u0131ptan \u00c7\u0131karma Y\u00f6ntemini De\u011fi\u015ftirin<\/strong><\/h3>\n

Kal\u0131ptan \u00e7\u0131karma i\u015fleminde kal\u0131p sorununu daha iyi \u00e7\u00f6zmek i\u00e7in kal\u0131ptan \u00e7\u0131karma y\u00f6ntemini de\u011fi\u015ftirebiliriz. \u00d6rne\u011fin, \u00f6teleme kal\u0131ptan \u00e7\u0131karma y\u00f6ntemini kullanabilir, ejekt\u00f6r piminin uzunlu\u011funu art\u0131rabilir vb.<\/p>\n

Kal\u0131b\u0131n \u0130\u015flenmesi<\/strong><\/h3>\n

Taslak derecesi kal\u0131p i\u015flenerek yeniden i\u015flenir. Bazen kal\u0131ptan \u00e7\u0131karma enjeksiyon kal\u0131plama taslak a\u00e7\u0131s\u0131n\u0131n \u00fcr\u00fcn\u00fcn do\u011fas\u0131na ve gereksinimlerine g\u00f6re ayarlanmas\u0131 gerekir. Bu s\u0131rada mekanik i\u015fleme veya \u0131s\u0131l i\u015flem y\u00f6ntemleri kullan\u0131labilir.<\/p>\n

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Kal\u0131p S\u00f6kme E\u011fimi \u0130\u00e7in Al\u0131nmas\u0131 Gereken \u00d6nlemler Nelerdir?<\/strong><\/h2>\n

\u00c7ok fazla hava ak\u0131m\u0131 kullanmay\u0131n: \u00c7ok fazla hava ak\u0131m\u0131 par\u00e7an\u0131n kal\u0131ptan \u00e7\u0131kt\u0131\u011f\u0131nda e\u011filmesine veya b\u00fck\u00fclmesine neden olabilir, bu da par\u00e7an\u0131n kalitesini etkileyebilir.<\/p>\n

Yerel ve b\u00fct\u00fcn aras\u0131ndaki koordinasyona dikkat edin: <\/strong>Karma\u015f\u0131k \u00fcr\u00fcn yap\u0131lar\u0131nda, d\u00fczg\u00fcn bir genel kal\u0131ptan \u00e7\u0131karma elde etmek i\u00e7in kal\u0131ptan \u00e7\u0131karma e\u011fimini yerel olarak ayarlaman\u0131z gerekebilir.<\/p>\n

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S\u0131rada ne oldu\u011funu d\u00fc\u015f\u00fcn\u00fcn: <\/strong>Baz\u0131 \u00fcr\u00fcnlerin enjeksiyon kal\u0131plamadan sonra s\u0131cak b\u00fckme, b\u00fckme vb. gibi i\u015flemlerden ge\u00e7irilmesi gerekir. Kal\u0131ptan \u00e7\u0131karma a\u00e7\u0131s\u0131n\u0131 ayarlarken, i\u015flemeyi bozmamak i\u00e7in bir sonraki ad\u0131m\u0131n ne olaca\u011f\u0131n\u0131 d\u00fc\u015f\u00fcn\u00fcn.<\/p>\n

\u00c7ekim A\u00e7\u0131s\u0131n\u0131n \u0130\u015flevleri Nelerdir?<\/strong><\/h2>\n

Geli\u015fmeye devam edin:<\/strong> Ger\u00e7ek \u00fcretimde, kal\u0131b\u0131n kal\u0131ptan \u00e7\u0131karma a\u00e7\u0131s\u0131 tasar\u0131m\u0131, \u00fcretim verimlili\u011fini ve \u00fcr\u00fcn kalitesini art\u0131rmak i\u00e7in fiili duruma g\u00f6re s\u00fcrekli olarak optimize edilir ve geli\u015ftirilir.<\/p>\n

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Yerel keskin k\u00f6\u015felerden veya oluklardan ka\u00e7\u0131nmak i\u00e7in kal\u0131ptan \u00e7\u0131karma a\u00e7\u0131s\u0131 d\u00fczg\u00fcn ve tutarl\u0131 olmal\u0131d\u0131r.<\/p>\n

Kal\u0131ptan \u00e7\u0131karma a\u00e7\u0131s\u0131, enjeksiyonla kal\u0131planm\u0131\u015f par\u00e7an\u0131n kal\u0131ptan \u00e7\u0131karma y\u00f6n\u00fc ile tutarl\u0131 olmal\u0131d\u0131r. Kal\u0131ptan \u00e7\u0131karma a\u00e7\u0131s\u0131, par\u00e7an\u0131n b\u00fcz\u00fclme oran\u0131n\u0131 dikkate almal\u0131d\u0131r. enjeksiyon kal\u0131pl\u0131 par\u00e7a<\/a>. Kal\u0131ptan \u00e7\u0131karma a\u00e7\u0131s\u0131, enjeksiyonla kal\u0131planm\u0131\u015f par\u00e7an\u0131n g\u00f6r\u00fcn\u00fcm\u00fcn\u00fc ve performans\u0131n\u0131 etkilemeden m\u00fcmk\u00fcn oldu\u011funca b\u00fcy\u00fck olmal\u0131d\u0131r.<\/p>\n

Malzeme \u00f6zellikleri:<\/strong> Farkl\u0131 plastik malzemeler farkl\u0131 b\u00fcz\u00fclme oranlar\u0131na ve termal genle\u015fme katsay\u0131lar\u0131na sahiptir. ABS ve PC gibi sert plastikler daha b\u00fcy\u00fck bir kal\u0131ptan \u00e7\u0131karma a\u00e7\u0131s\u0131 gerektirebilirken, TPR ve TPU gibi yumu\u015fak plastikler daha k\u00fc\u00e7\u00fck bir kal\u0131ptan \u00e7\u0131karma a\u00e7\u0131s\u0131 ile tasarlanabilir.<\/p>\n

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Plastik par\u00e7a yap\u0131s\u0131: <\/strong>Derin delikli veya dar oluklu par\u00e7alar gibi karma\u015f\u0131k yap\u0131lara sahip plastik par\u00e7alar i\u00e7in, plastik par\u00e7alar\u0131n so\u011fuma s\u0131ras\u0131nda b\u00fcz\u00fclmesini ve kal\u0131pta s\u0131k\u0131\u015fmas\u0131n\u0131 \u00f6nlemek i\u00e7in kal\u0131ptan \u00e7\u0131karma a\u00e7\u0131s\u0131 biraz art\u0131r\u0131lmal\u0131d\u0131r.<\/p>\n

P\u00fcr\u00fczs\u00fcz Y\u00fczey Gereksinimleri: <\/strong>Y\u00fcksek parlakl\u0131kta y\u00fczeylere sahip \u00fcr\u00fcnler, plastik par\u00e7alar\u0131n p\u00fcr\u00fczs\u00fcz y\u00fczeyinin \u00e7\u0131kard\u0131\u011f\u0131n\u0131zda bozulmamas\u0131n\u0131 sa\u011flamak i\u00e7in daha y\u00fcksek kal\u0131ptan \u00e7\u0131karma a\u00e7\u0131lar\u0131na ihtiya\u00e7 duyar.<\/p>\n

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Kal\u0131p \u00f6mr\u00fc ve kal\u0131ptan \u00e7\u0131karma: <\/strong>Kal\u0131ptan \u00e7\u0131karma a\u00e7\u0131s\u0131 \u00e7ok b\u00fcy\u00fckse kal\u0131p \u00f6mr\u00fc k\u0131salacakt\u0131r, \u00e7\u00fcnk\u00fc a\u00e7\u0131 ne kadar b\u00fcy\u00fckse kal\u0131p \u00fczerindeki kuvvet o kadar dengesiz olur. Bu nedenle, \u00fcr\u00fcn\u00fcn kal\u0131ptan \u00e7\u0131karma gereksinimlerini kar\u015f\u0131lama \u00f6nc\u00fcl\u00fc\u011f\u00fcnde, m\u00fcmk\u00fcn oldu\u011funca daha k\u00fc\u00e7\u00fck bir kal\u0131ptan \u00e7\u0131karma a\u00e7\u0131s\u0131 kullanmaya \u00e7al\u0131\u015f\u0131n.<\/p>\n

Boyutsal do\u011fruluk gereksinimleri: <\/strong>Y\u00fcksek boyutsal hassasiyet gerektiren plastik par\u00e7alar i\u00e7in kal\u0131ptan \u00e7\u0131karma a\u00e7\u0131s\u0131 \u00e7ok hassas bir \u015fekilde ayarlanmal\u0131d\u0131r, aksi takdirde boyutsal sapmaya neden olmak kolayd\u0131r.<\/p>\n

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Plastik par\u00e7a kal\u0131nl\u0131\u011f\u0131:<\/strong> \u0130nce duvarl\u0131 plastik par\u00e7alar deformasyonu \u00f6nlemek i\u00e7in genellikle daha b\u00fcy\u00fck bir kal\u0131ptan \u00e7\u0131karma a\u00e7\u0131s\u0131na ihtiya\u00e7 duyarken, kal\u0131n duvarl\u0131 plastik par\u00e7alar malzeme tasarrufu i\u00e7in daha k\u00fc\u00e7\u00fck bir kal\u0131ptan \u00e7\u0131karma a\u00e7\u0131s\u0131na ihtiya\u00e7 duyar.<\/p>\n

Enjeksiyon kal\u0131plama \u00fcretim s\u00fcreci i\u00e7in ko\u015fullar: <\/strong>Plastik par\u00e7alar\u0131n b\u00fcz\u00fclme deformasyonu enjeksiyon h\u0131z\u0131, bas\u0131n\u00e7, s\u0131cakl\u0131k ve bekletme s\u00fcresi gibi proses parametrelerinden etkilenir, bu nedenle kal\u0131ptan \u00e7\u0131karma a\u00e7\u0131s\u0131n\u0131n boyutu belirli proses ko\u015fullar\u0131na g\u00f6re ayarlanmal\u0131d\u0131r.<\/p>\n

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Estetik hususlar:<\/strong> \u00d6nemli g\u00f6r\u00fcn\u00fcm tasar\u0131m\u0131na sahip baz\u0131 \u00fcr\u00fcnler i\u00e7in, kal\u0131ptan \u00e7\u0131karma a\u00e7\u0131s\u0131n\u0131n tasar\u0131m\u0131n\u0131n da \u00fcr\u00fcn\u00fcn genel esteti\u011fini dikkate almas\u0131 gerekir. Bazen kal\u0131ptan \u00e7\u0131karma a\u00e7\u0131s\u0131n\u0131n \u00fcr\u00fcn\u00fcn g\u00f6r\u00fcn\u00fcm\u00fcn\u00fc etkilememesi i\u00e7in ak\u0131ll\u0131ca gizlenmesi gerekir.<\/p>\n

\u0130\u015flevsel Gereksinimler: <\/strong>Kayma ve kenetlenme gibi i\u015flevlere sahip yap\u0131lar i\u00e7in \u00e7ekim a\u00e7\u0131s\u0131 ayar\u0131, bu i\u015flevlerin d\u00fczg\u00fcn \u00e7al\u0131\u015fabilmesini ve yanl\u0131\u015f kal\u0131ptan \u00e7\u0131karma tasar\u0131m\u0131 nedeniyle tehlikeye at\u0131lmamas\u0131n\u0131 sa\u011flamal\u0131d\u0131r.<\/p>\n

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Kal\u0131p s\u00f6kme e\u011fimi i\u00e7in al\u0131nmas\u0131 gereken \u00f6nlemler nelerdir?<\/strong><\/h2>\n

\u00c7ok fazla cereyan kullanmay\u0131n:<\/strong> \u00c7ok fazla hava ak\u0131m\u0131 par\u00e7an\u0131n kal\u0131ptan \u00e7\u0131kt\u0131\u011f\u0131nda e\u011filmesine veya b\u00fck\u00fclmesine neden olabilir, bu da par\u00e7ay\u0131 bozabilir.<\/p>\n

Yerel ve b\u00fct\u00fcn aras\u0131ndaki koordinasyona dikkat edin: <\/strong>Karma\u015f\u0131k \u00fcr\u00fcn yap\u0131lar\u0131nda, d\u00fczg\u00fcn bir genel kal\u0131ptan \u00e7\u0131karma elde etmek i\u00e7in kal\u0131ptan \u00e7\u0131karma e\u011fimini yerel olarak ayarlamak gerekebilir.<\/p>\n

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Sonraki i\u015flemlerin ihtiya\u00e7lar\u0131n\u0131 g\u00f6z \u00f6n\u00fcnde bulundurun: <\/strong>Baz\u0131 \u00fcr\u00fcnlerin enjeksiyon kal\u0131plamadan sonra s\u0131cak b\u00fckme, b\u00fckme vb. gibi i\u015flemlerden ge\u00e7irilmesi gerekir. Kal\u0131ptan \u00e7\u0131karma a\u00e7\u0131s\u0131n\u0131 ayarlarken, i\u015fleme etkisini etkilememek i\u00e7in sonraki i\u015flemlerin ihtiya\u00e7lar\u0131n\u0131 g\u00f6z \u00f6n\u00fcnde bulundurun.<\/p>\n

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\"\"<\/figure>\n<\/div>\n<\/div>\n<\/div>\n

Sonu\u00e7<\/strong><\/h2>\n

Tasar\u0131m s\u00fcreci s\u0131ras\u0131nda, enjeksiyon kal\u0131plama uzmanlar\u0131n\u0131n, d\u00fczg\u00fcn kal\u0131p ay\u0131rma eylemleri sa\u011flamak i\u00e7in s\u0131f\u0131r derece \u00e7ekme a\u00e7\u0131s\u0131 ve yar\u0131m derece \u00e7ekme a\u00e7\u0131lar\u0131 dahil olmak \u00fczere \u00e7ok fazla \u00e7ekme a\u00e7\u0131s\u0131n\u0131 dikkate almas\u0131 ve b\u00f6ylece y\u00fcksek kaliteli bir \u00fcretim s\u00fcreci elde etmek i\u00e7in ay\u0131rma \u00e7izgisini ve ma\u00e7a bo\u015flu\u011fu yakla\u015f\u0131m\u0131n\u0131 optimize etmesi gerekir.<\/p>\n

Makul \u00e7ekim a\u00e7\u0131l\u0131 enjeksiyon kal\u0131plama, y\u00fcksek kaliteli \u00fcretim s\u00fcrecinin anahtar\u0131d\u0131r. \u00d6zellikle karma\u015f\u0131k dikey y\u00fczeylerle u\u011fra\u015f\u0131rken taslak a\u00e7\u0131lar\u0131 ekleyerek, kal\u0131ptan \u00e7\u0131karma etkisi etkili bir \u015fekilde iyile\u015ftirilebilir.<\/p>\n

\n
\n
\n
\"\"<\/figure>\n<\/div>\n<\/div>\n<\/div>\n

ile plastik par\u00e7alar yaparken enjeksiyon kal\u0131plama<\/a>Par\u00e7an\u0131n kenarlar\u0131n\u0131n a\u00e7\u0131s\u0131 ger\u00e7ekten \u00f6nemlidir. E\u011fer do\u011fru yaparsan\u0131z, par\u00e7alar kal\u0131ptan kolayca \u00e7\u0131kacakt\u0131r. Yanl\u0131\u015f yaparsan\u0131z, par\u00e7alar kal\u0131pta s\u0131k\u0131\u015f\u0131r ve onlar\u0131 atmak zorunda kal\u0131rs\u0131n\u0131z. Bu y\u00fczden a\u00e7\u0131y\u0131 do\u011fru ayarlamak b\u00fcy\u00fck \u00f6nem ta\u015f\u0131r. Do\u011fru yaparsan\u0131z, daha k\u0131sa s\u00fcrede daha fazla par\u00e7a yapars\u0131n\u0131z ve daha kaliteli olurlar.<\/p>\n

\n

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Giri\u015f: Bir enjeksiyon kal\u0131b\u0131 tasarlamak s\u00f6z konusu oldu\u011funda kal\u0131b\u0131n \u00e7ekim a\u00e7\u0131s\u0131 b\u00fcy\u00fck \u00f6nem ta\u015f\u0131r. \u00dcr\u00fcn\u00fc kal\u0131ptan \u00e7\u0131karman\u0131n ne kadar zor oldu\u011funa karar verir. E\u011fer iyi bir \u00e7ekim a\u00e7\u0131n\u0131z varsa \u00fcr\u00fcn\u00fc kal\u0131ptan sorunsuz bir \u015fekilde \u00e7\u0131karabilirsiniz. E\u011fer yoksa [...]<\/p>","protected":false},"author":1,"featured_media":43985,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_seopress_robots_primary_cat":"none","_seopress_titles_title":"How to Design the Draft Angle of Injection Mold ? | ZetarMold","_seopress_titles_desc":"Master injection molding design with ZetarMold's guide to design draft angle injection mold. Optimize wall thickness, draft angles, and gate placement for","_seopress_robots_index":"","_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"categories":[73],"tags":[205,163,202,178],"meta_box":{"post-to-quiz_to":[]},"_links":{"self":[{"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/posts\/43953"}],"collection":[{"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/comments?post=43953"}],"version-history":[{"count":0,"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/posts\/43953\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/media\/43985"}],"wp:attachment":[{"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/media?parent=43953"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/categories?post=43953"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/zetarmold.com\/tr\/wp-json\/wp\/v2\/tags?post=43953"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}