{"id":11230,"date":"2022-07-14T14:07:03","date_gmt":"2022-07-14T06:07:03","guid":{"rendered":"https:\/\/zetarmold.com\/?p=11230"},"modified":"2026-04-24T23:39:33","modified_gmt":"2026-04-24T15:39:33","slug":"dusuk-basincli-enjeksi%cc%87yon-kaliplama","status":"publish","type":"post","link":"https:\/\/zetarmold.com\/tr\/dusuk-basincli-enjeksi%cc%87yon-kaliplama\/","title":{"rendered":"D\u00fc\u015f\u00fck Bas\u0131n\u00e7l\u0131 Kuma\u015f Enjeksiyon Kal\u0131plama"},"content":{"rendered":"<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\"><strong>Yapmak i\u00e7in <a href=\"https:\/\/zetarmold.com\/tr\/injection-mold-complete-guide\/\">enjeksiyon kal\u0131b\u0131<\/a>Kuma\u015f\u0131n D\u00fc\u015f\u00fck Bas\u0131n\u00e7l\u0131 Enjeksiyon Kal\u0131plamas\u0131 | ZetarMold<\/strong><\/p>\n<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\">Bu t\u00fcr bir s\u00fcre\u00e7 boyunca, geli\u015ftirme bak\u0131\u015f a\u00e7\u0131s\u0131ndan, <a rel=\"noreferrer noopener\" href=\"https:\/\/zetarmold.com\/tr\/\" data-type=\"URL\" data-id=\"https:\/\/zetarmold.com\/\" target=\"_blank\">enjeksiyon kal\u0131plama<\/a> iskelet ve daha sonra yumu\u015fak plastik i\u015fleminin (insert, ikincil) iyi hissedilen bir katman\u0131n\u0131n enjeksiyonla kal\u0131planmas\u0131 pratikli\u011fini g\u00f6sterecektir \u00e7\u00fcnk\u00fc i\u015flemeyi takip etmesi gerekmezken, kuma\u015f, deri d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 enjeksiyon kal\u0131plama \u00e7ok fazla takip i\u015flemine sahiptir.<\/p>\n<h2 class=\"wp-block-heading\"><span class=\"has-inline-color has-vivid-cyan-blue-color\">D\u00fc\u015f\u00fck Bas\u0131n\u00e7l\u0131 Enjeksiyon Kal\u0131plama Nedir?<\/span><\/h2>\n<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\">D\u00fc\u015f\u00fck Bas\u0131n\u00e7l\u0131 Enjeksiyon Kal\u0131plama, kaps\u00fcllenmi\u015f bir malzemenin \u00e7ok d\u00fc\u015f\u00fck bir enjeksiyon bas\u0131nc\u0131nda bir kal\u0131ba enjekte edilmesi ve h\u0131zl\u0131 bir \u015fekilde k\u00fcrlenmesi i\u015flemidir.<\/p>\n<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\"><a rel=\"noreferrer noopener\" href=\"https:\/\/zetarmold.com\/tr\/\" data-type=\"URL\" data-id=\"https:\/\/zetarmold.com\/\" target=\"_blank\">D\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 enjeksiyon kal\u0131plama<\/a> g\u00fcvenli ve hassas bir i\u015flemdir - y\u00fcksek bas\u0131n\u00e7l\u0131 enjeksiyon kal\u0131plama ile potting aras\u0131nda konumland\u0131r\u0131lm\u0131\u015ft\u0131r. K\u0131sa \u00e7evrim s\u00fcreleri ve d\u00fc\u015f\u00fck bas\u0131n\u00e7lar\u0131 ile devre kart\u0131 korumas\u0131 i\u00e7in ideal \u00e7\u00f6z\u00fcmd\u00fcr.<\/p>\n<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\">Otomotiv end\u00fcstrisinde bu proses baz\u0131 otomotiv i\u00e7 d\u00f6\u015feme kal\u0131plar\u0131 ve elektronik bile\u015fen ambalajlar\u0131 i\u00e7in kullan\u0131lmaktad\u0131r.<\/p>\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-2 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\">\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-1 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\">\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img fetchpriority=\"high\" decoding=\"async\" width=\"564\" height=\"336\" src=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/07\/Low-Pressure-Injection-Molding-2.jpg\" alt=\"\" class=\"wp-image-11328\" srcset=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/07\/Low-Pressure-Injection-Molding-2.jpg 564w, https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/07\/Low-Pressure-Injection-Molding-2-300x179.jpg 300w\" sizes=\"(max-width: 564px) 100vw, 564px\" \/><\/figure>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<h2 class=\"wp-block-heading\"><span class=\"has-inline-color has-vivid-cyan-blue-color\">D\u00fc\u015f\u00fck Bas\u0131n\u00e7l\u0131 Enjeksiyon Kal\u0131plama Uygulama \u00d6rnekleri<\/span><\/h2>\n<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\"><strong>\u0130\u00e7 k\u0131s\u0131mlar:<\/strong> \u00c7ok d\u00fc\u015f\u00fck enjeksiyon bas\u0131nc\u0131 (300-600 Bar) kullan\u0131larak, PVC kaplamalar veya \u00f6rme kuma\u015flar kal\u0131plama i\u015flemine eklenir.<\/p>\n<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\">Yayg\u0131n olarak kullan\u0131lan malzeme t\u00fcrleri \u015funlard\u0131r: deri, PVC deri, PP-K\u00f6p\u00fckl\u00fc TPO deri, PUR deri, dokuma olmayan kuma\u015fl\u0131 \u00f6rme kuma\u015f ve elyaf ke\u00e7e ile y\u00fczey malzemesi ve iskelet malzemesi aras\u0131ndaki kompozit enjeksiyon; bir\u00e7ok orta ila \u00fcst d\u00fczey otomobil i\u00e7 par\u00e7as\u0131, Mercedes-Benz, BMW kap\u0131 paneli ekleri vb. gibi d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 enjeksiyon kal\u0131plama i\u015flemini kullan\u0131r.<\/p>\n<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\">Elektronik bile\u015fenlerin kaps\u00fcllenmesi: Kaps\u00fclleme i\u015flemi, kaps\u00fclleme malzemesi t\u00fcketimini kal\u0131ba enjekte etmek i\u00e7in \u00e7ok k\u00fc\u00e7\u00fck bir enjeksiyon bas\u0131nc\u0131 (1.5 ~ 40bar) kullan\u0131r ve h\u0131zl\u0131 bir \u015fekilde sertle\u015ftirir (5 ~ 50 saniye).<\/p>\n<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\">The pressure and temperature used for low-pressure injection molding are much lower than the normal injection molding process, and the process is relatively simple and does not require high equipment and molds.<\/p>\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-3 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\">\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"564\" height=\"398\" src=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/07\/Low-Pressure-Injection-Molded1.jpg\" alt=\"\" class=\"wp-image-11337\" srcset=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/07\/Low-Pressure-Injection-Molded1.jpg 564w, https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/07\/Low-Pressure-Injection-Molded1-300x212.jpg 300w\" sizes=\"(max-width: 564px) 100vw, 564px\" \/><\/figure>\n<\/div>\n<\/div>\n<\/div>\n<h2 class=\"wp-block-heading\"><span class=\"has-inline-color has-vivid-cyan-blue-color\">D\u00fc\u015f\u00fck Bas\u0131n\u00e7l\u0131 Enjeksiyon Kal\u0131plama S\u00fcreci<\/span><\/h2>\n<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\">S\u00fcre\u00e7 a\u015fa\u011f\u0131daki gibidir:<\/p>\n<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\">Low-Pressure Injection Molding is an in-mold assembly technique, similar to IMD where the fabric\/skin is molded directly onto the product (if the injection pressure is too high, the fabric will be damaged).<\/p>\n<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\">Kal\u0131plama s\u00fcrecinin \u00f6zelliklerine g\u00f6re, iki t\u00fcr d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 enjeksiyon kal\u0131plama vard\u0131r: a\u00e7\u0131k kal\u0131p ve kapal\u0131 kal\u0131p.<\/p>\n<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\">Aradaki fark, kal\u0131p kapat\u0131ld\u0131\u011f\u0131nda hareketli ve sabit kal\u0131plar aras\u0131nda belirli bir bo\u015fluk olup olmamas\u0131nda yatmaktad\u0131r.<\/p>\n<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\">Doldurma i\u015flemi boyunca, hassas miktarda eriyik sorunsuz bir \u015fekilde enjekte edilir (kuma\u015f \u00fczerindeki plastik eriyik ak\u0131\u015f\u0131 p\u00fcr\u00fczs\u00fcz bir kal\u0131p bo\u015flu\u011fundan \u00e7ok daha yava\u015ft\u0131r), bu nedenle kuma\u015f d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 enjeksiyon kal\u0131plar\u0131 s\u0131radan kal\u0131plardan daha fazla kap\u0131ya sahiptir.<\/p>\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-4 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\">\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"564\" height=\"320\" src=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/07\/Low-Pressure-Injection-Molding-Process.jpg\" alt=\"\" class=\"wp-image-11323\" srcset=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/07\/Low-Pressure-Injection-Molding-Process.jpg 564w, https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/07\/Low-Pressure-Injection-Molding-Process-300x170.jpg 300w\" sizes=\"(max-width: 564px) 100vw, 564px\" \/><\/figure>\n<\/div>\n<\/div>\n<\/div>\n<h2 class=\"wp-block-heading\"><span class=\"has-inline-color has-vivid-cyan-blue-color\">D\u00fc\u015f\u00fck Bas\u0131n\u00e7l\u0131 Enjeksiyon Kal\u0131plama \u00d6zellikleri<\/span><\/h2>\n<h3 class=\"wp-block-heading\"><span class=\"has-inline-color has-vivid-cyan-blue-color\">1. Avantajlar<\/span><\/h3>\n<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\">a. Y\u00fcksek mukavemetli, deri malzemesi plastik taban malzemesi ile b\u00fct\u00fcnle\u015fiktir, d\u00fc\u015fme olas\u0131l\u0131\u011f\u0131 yoktur<\/p>\n<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\">b. Y\u00fcksek kal\u0131plama verimlili\u011fi, daha \u00e7evre dostu, kaplama i\u015flemi i\u00e7in tutkal uygulama i\u015flemi gerekmez, ara\u00e7taki hava kalitesini iyile\u015ftirir<\/p>\n<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\">c. \u0130\u00e7 yap\u0131 keyfi olarak tasarlanabilir ve y\u00fczey modelleme \u00f6zg\u00fcrl\u00fc\u011f\u00fc kaplama i\u015fleminden daha b\u00fcy\u00fckt\u00fcr, modelleme \u00f6zellikleri daha nettir, \u00fcr\u00fcn g\u00fczeldir ve konfor y\u00fcksektir.<\/p>\n<h3 class=\"wp-block-heading\" id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\"><span class=\"has-inline-color has-vivid-cyan-blue-color\">2. Dezavantajlar<\/span><\/h3>\n<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\">a. The low pressure molding process is more complex, vulnerable to the influence of the mold and the ductility of the fabric\/PVC skin, and the scrap rate is relatively high<\/p>\n<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\">b. Desen tutma, y\u00fcksek esnemede, \u00fc\u00e7 boyutlu desen alg\u0131s\u0131 zay\u0131ft\u0131r<\/p>\n<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\">c. Daha y\u00fcksek kal\u0131p maliyeti ve daha pahal\u0131 kuma\u015flar<\/p>\n<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\">Considering the above advantages and disadvantages, low-pressure injection molding has the following characteristics.<\/p>\n<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\">Kal\u0131p: kapanma bo\u015flu\u011fu olan ay\u0131rma y\u00fczeyi; kap\u0131 s\u0131ral\u0131 valf taraf\u0131ndan kontrol edilir (valf tipi s\u0131cak yolluk taraf\u0131ndan kontrol edilir)<\/p>\n<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\">Manip\u00fclat\u00f6r: hem kuma\u015f s\u0131k\u0131\u015ft\u0131rma fonksiyonu hem de \u00fcr\u00fcn alma fonksiyonu<\/p>\n<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\">Kompozit katman: PVC\/PU; kuma\u015f vb.<\/p>\n<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\">\u0130skelet malzemesi: daha iyi ak\u0131\u015fkanl\u0131\u011fa sahip modifiye PP ve PC\/ABS, vb.<\/p>\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-5 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\">\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"564\" height=\"403\" src=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/07\/Low-Pressure-Injection-Molding-4.jpg\" alt=\"\" class=\"wp-image-11330\" srcset=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/07\/Low-Pressure-Injection-Molding-4.jpg 564w, https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/07\/Low-Pressure-Injection-Molding-4-300x214.jpg 300w\" sizes=\"(max-width: 564px) 100vw, 564px\" \/><\/figure>\n<\/div>\n<\/div>\n<\/div>\n<h2 class=\"wp-block-heading\"><span class=\"has-inline-color has-vivid-cyan-blue-color\">D\u00fc\u015f\u00fck Bas\u0131n\u00e7l\u0131 Enjeksiyon Kal\u0131plama \u00f6nemli etkileyen fakt\u00f6rler<\/span><\/h2>\n<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\"><strong>Kuma\u015f; kuma\u015f bile\u015fimi:<\/strong> dokumas\u0131z katman, s\u00fcnger katman, k\u00f6p\u00fck katman, y\u00fczey \u00f6rme kuma\u015f katman veya yumu\u015fak plastik katman (PVC) i\u00e7erebilir.<\/p>\n<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\"><strong>Kuma\u015f performans\u0131: <\/strong>boyuna statik uzama, boyuna art\u0131k uzama, enine statik uzama, enine art\u0131k uzama; kuma\u015f uzamas\u0131 daha b\u00fcy\u00fckt\u00fcr, deformasyonu kolay de\u011fildir, k\u0131r\u0131\u015f\u0131kl\u0131klar daha belirgin olacakt\u0131r kuma\u015f uzamas\u0131 daha k\u00fc\u00e7\u00fckt\u00fcr, deformasyonu kolayd\u0131r, k\u0131r\u0131\u015fmas\u0131 kolay de\u011fildir.<\/p>\n<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\"><strong>Kal\u0131p yap\u0131s\u0131: <\/strong>usually selected in the form of point gate sequential valve, and the number of gates is more than ordinary injection molding skeleton material, the total length of the product L = 1000mm, wall thickness T = 2.5mm, the recommended value of the number of gates = 1000\/2.5\/FPP material F value less than 100, ABS or PC material less than 80.<\/p>\n<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\"><strong>Bo\u015fluklu egzoz tasar\u0131m\u0131:<\/strong> The structure of PVC skin injection mold is the same as that of fabric injection mold, except that it focuses on the exhaust of the cavity and core space.<\/p>\n<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\"><strong>Di\u011fer teknik gereksinimler\uff1a <\/strong>\u00dcr\u00fcn\u00fcn k\u00f6\u015fesindeki R a\u00e7\u0131s\u0131 3.0'dan az olmamal\u0131d\u0131r; \u00dcr\u00fcn\u00fcn b\u00fcz\u00fclmesini \u00f6nlemek i\u00e7in \u00fcr\u00fcn tutkal ucunun kal\u0131nl\u0131\u011f\u0131n\u0131n tasar\u0131m\u0131 \u00e7ok kal\u0131n olmamal\u0131d\u0131r,<\/p>\n<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\">Tendon ucunun kal\u0131nl\u0131\u011f\u0131 tutkal ucunun kal\u0131nl\u0131\u011f\u0131n\u0131n 3\/5'ini ge\u00e7memelidir; derin delikli \u00fcr\u00fcnlerin b\u00f6l\u00fcnmesi gerekir; \u00fcr\u00fcn g\u00f6r\u00fcn\u00fcm\u00fcn\u00fcn kenar\u0131n\u0131n kuma\u015f i\u015fyerini ters sarmas\u0131 gerekir, \u00fcr\u00fcn\u00fcn arkas\u0131nda bir tendon ucu olmamal\u0131d\u0131r, vb.<\/p>\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-6 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\">\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"564\" height=\"412\" src=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/07\/Low-Pressure-Injection-Molding-3.jpg\" alt=\"\" class=\"wp-image-11329\" srcset=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/07\/Low-Pressure-Injection-Molding-3.jpg 564w, https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/07\/Low-Pressure-Injection-Molding-3-300x219.jpg 300w\" sizes=\"(max-width: 564px) 100vw, 564px\" \/><\/figure>\n<\/div>\n<\/div>\n<\/div>\n<h2 class=\"wp-block-heading\"><span class=\"has-inline-color has-vivid-cyan-blue-color\">D\u00fc\u015f\u00fck Bas\u0131n\u00e7l\u0131 Enjeksiyon Kal\u0131plama Plastik Ak\u0131\u015fkanl\u0131\u011f\u0131&nbsp;&nbsp;&nbsp;<\/span><\/h2>\n<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\">The index of plastic flowability is the melt index MI value. As we all know, the flow of plastic on the fabric is much slower than on the smooth mold cavity, which is why the fabric low-pressure injection molds have more gates than ordinary molds.<\/p>\n<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\">Yava\u015f ak\u0131\u015f h\u0131z\u0131 ka\u00e7\u0131n\u0131lmaz olarak yap\u0131\u015ft\u0131rma izleri, eksik malzeme vb. gibi \u00fcr\u00fcn\u00fcn di\u011fer g\u00f6r\u00fcn\u00fcm sorunlar\u0131n\u0131 etkileyecektir.<\/p>\n<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\">Genel olarak, PP malzemenin MI de\u011feri 20 ila 55 aras\u0131ndad\u0131r, bu da \u00fcr\u00fcn geli\u015ftirmede ithal kuma\u015flar\u0131 ve ithal plastik par\u00e7ac\u0131klar\u0131 k\u00f6r\u00fc k\u00f6r\u00fcne kullanmamam\u0131z\u0131 gerektirir.<\/p>\n<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\">Bunlar kombinasyonun uygulanmas\u0131ndan sonra gerekli oldu\u011fundan, her zamanki gibi iyi, yerli malzeme ile kal\u0131pland\u0131\u011f\u0131 s\u00fcrece, nitelikli d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 kal\u0131plama \u00fcr\u00fcnleri yapabilir.<\/p>\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\">\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"564\" height=\"480\" src=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/07\/Low-Pressure-Injection-Molding-1-1.jpg\" alt=\"\" class=\"wp-image-11333\" srcset=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/07\/Low-Pressure-Injection-Molding-1-1.jpg 564w, https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/07\/Low-Pressure-Injection-Molding-1-1-300x255.jpg 300w\" sizes=\"(max-width: 564px) 100vw, 564px\" \/><\/figure>\n<\/div>\n<\/div>\n<\/div>\n<h2 class=\"wp-block-heading\"><span class=\"has-inline-color has-vivid-cyan-blue-color\">D\u00fc\u015f\u00fck Bas\u0131n\u00e7l\u0131 Enjeksiyon Kal\u0131plar\u0131n\u0131n Yap\u0131s\u0131<\/span><\/h2>\n<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\">Genellikle, bu t\u00fcr bir kal\u0131b\u0131n ejekt\u00f6r\u00fc, her bir kap\u0131n\u0131n malzeme miktar\u0131n\u0131 kontrol etmek i\u00e7in valf kap\u0131s\u0131n\u0131 kullanarak sabit kal\u0131ptad\u0131r, sabit kal\u0131p preslenmi\u015f bir kuma\u015f \u00e7er\u00e7evesine sahiptir ve sabit kal\u0131p, kuma\u015f\u0131 sabitlemek i\u00e7in bir kuma\u015f pimine veya hava vantuzuna sahiptir.<\/p>\n<h2 class=\"wp-block-heading\"><span class=\"has-inline-color has-vivid-cyan-blue-color\">D\u00fc\u015f\u00fck Bas\u0131n\u00e7l\u0131 Enjeksiyon Kal\u0131plama yayg\u0131n kusurlar ve kullan\u0131m \u00f6nlemleri<\/span><\/h2>\n<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\"><strong>(1) Malzeme eksikli\u011fi<\/strong>: \u00dcr\u00fcn\u00fcn keskin k\u00f6\u015feleri malzeme eksikli\u011fine yatk\u0131nd\u0131r.<\/p>\n<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\"><strong>(2)<\/strong> <strong>S\u0131zma<\/strong>: \u00dcr\u00fcn\u00fcn k\u00f6\u015fesi s\u0131zmaya e\u011filimlidir, nedeni: s\u0131zma k\u0131sm\u0131 kap\u0131 s\u0131cakl\u0131\u011f\u0131 \u00e7ok y\u00fcksektir; kal\u0131p s\u0131cakl\u0131\u011f\u0131 \u00e7ok y\u00fcksektir; s\u0131zma k\u0131sm\u0131 kap\u0131 malzeme miktar\u0131 kontrol\u00fc \u00e7ok fazlad\u0131r.<\/p>\n<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\"><strong>(3) Penetrasyon:<\/strong> \u00dcr\u00fcn\u00fcn keskin k\u00f6\u015fesinin penetrasyon g\u00f6r\u00fcnmesi kolayd\u0131r, nedeni: d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 kal\u0131plama malzemesi miktar\u0131 veya h\u0131z\u0131 penetrasyon i\u00e7indeki bo\u015fluktan erimi\u015f plasti\u011fi artt\u0131rd\u0131\u011f\u0131nda, bir bo\u015fluk ile ay\u0131rma y\u00fczeyinin keskin k\u00f6\u015fesi, \u00f6nce dokunmam\u0131\u015f kuma\u015f\u0131 s\u00fcr\u00fcn ve ard\u0131ndan y\u00fczey kuma\u015f\u0131na n\u00fcfuz edin.<\/p>\n<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\">Keskin k\u00f6\u015felerdeki duvar kal\u0131nl\u0131\u011f\u0131 \u00e7ok kal\u0131nd\u0131r, bu nedenle kuma\u015f\u0131n malzemeden s\u0131zmas\u0131n\u0131 veya par\u00e7alanmas\u0131n\u0131 \u00f6nlemek i\u00e7in kal\u0131b\u0131n keskin k\u00f6\u015felerindeki duvar kal\u0131nl\u0131\u011f\u0131 nispeten incedir.<\/p>\n<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\"><strong>(4) Kuma\u015f bas\u0131n\u00e7 k\u0131r\u0131lmas\u0131 Nedeni<\/strong>: Genellikle d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 enjeksiyon kal\u0131b\u0131nda kullan\u0131lan kal\u0131p s\u0131cakl\u0131\u011f\u0131 d\u00fc\u015f\u00fckt\u00fcr (10-15 derece), pas \u00f6nleyici \u00f6nlemler iyi yap\u0131lmazsa, preslenmi\u015f kuma\u015f \u00e7er\u00e7evesi ve s\u00fcrg\u00fc ay\u0131rma y\u00fczeyinde pas lekeleri \u00fcretecek, bu da kuma\u015f \u00fczerinde a\u015f\u0131r\u0131 bas\u0131n\u00e7 ve kuma\u015f\u0131n s\u0131n\u0131rl\u0131 s\u00fcnekli\u011fi \u00fcretecek, b\u00f6ylece kuma\u015f k\u0131r\u0131lacakt\u0131r.<\/p>\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-8 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\">\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"564\" height=\"376\" src=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/07\/Low-Pressure-Injection-Molded3.jpg\" alt=\"\" class=\"wp-image-11340\" srcset=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/07\/Low-Pressure-Injection-Molded3.jpg 564w, https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/07\/Low-Pressure-Injection-Molded3-300x200.jpg 300w\" sizes=\"(max-width: 564px) 100vw, 564px\" \/><\/figure>\n<\/div>\n<\/div>\n<\/div>\n<h2 class=\"wp-block-heading\"><span class=\"has-inline-color has-vivid-cyan-blue-color\">PVC Deri D\u00fc\u015f\u00fck Bas\u0131n\u00e7l\u0131 Enjeksiyon Kal\u0131plaman\u0131n \u00d6zellikleri<\/span><\/h2>\n<h3 class=\"wp-block-heading\"><span class=\"has-inline-color has-vivid-cyan-blue-color\">1. PVC derinin do\u011fas\u0131&nbsp;&nbsp;&nbsp;&nbsp;<\/span><\/h3>\n<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\">Kuma\u015f ile kar\u015f\u0131la\u015ft\u0131r\u0131ld\u0131\u011f\u0131nda, ikisi aras\u0131nda bir\u00e7ok fark vard\u0131r. Her \u015feyden \u00f6nce, egzoz: kuma\u015f g\u00f6zeneklidir ve yap\u0131s\u0131n\u0131 kaybeder, bu nedenle gaz\u0131n i\u00e7eriden d\u0131\u015far\u0131 akmas\u0131 kolayd\u0131r; PVC deri ise y\u00fczeyde bir PVC plastik tabakas\u0131d\u0131r, bu nedenle gaz\u0131n i\u00e7eriden d\u0131\u015far\u0131 akmas\u0131 zordur.<\/p>\n<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\">\u0130kinci olarak, alt tabaka: kuma\u015f alt tabaka dokunmam\u0131\u015f kuma\u015ft\u0131r, bu nedenle erimi\u015f plasti\u011fe kar\u015f\u0131 ak\u0131\u015f direnci olduk\u00e7a b\u00fcy\u00fckt\u00fcr; PVC deri alt tabaka plastik bir k\u00f6p\u00fck tabakas\u0131 iken, y\u00fczey p\u00fcr\u00fczs\u00fczd\u00fcr ve erimi\u015f plasti\u011fe kar\u015f\u0131 ak\u0131\u015f direnci k\u00fc\u00e7\u00fckt\u00fcr.<\/p>\n<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\">Sonra s\u00fcneklik: yap\u0131 bo\u015flu\u011fu b\u00fcy\u00fck olduktan sonra kuma\u015f uzant\u0131s\u0131, erimi\u015f plastik daha kolay n\u00fcfuz eder; PVC deri uzant\u0131s\u0131 hala g\u00fc\u00e7l\u00fc bir dirence sahiptir ve erimi\u015f plasti\u011fin n\u00fcfuz etmesi kolay de\u011fildir.<\/p>\n<h3 class=\"wp-block-heading\"><span class=\"has-inline-color has-vivid-cyan-blue-color\">2. Kal\u0131p yap\u0131s\u0131&nbsp;<\/span>&nbsp;&nbsp;&nbsp;&nbsp;<\/h3>\n<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\">Compared with fabric injection molding, the biggest difference lies in the design of cavity exhaust, the structure of PVC skin injection mold is the same as fabric injection mold, except that it focuses on the cavity and core space exhaust.<\/p>\n<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\">Erimi\u015f plastik enjekte edildi\u011finde kapand\u0131ktan sonra \u00e7ekirdek ve bo\u015fluk i\u00e7inde hava bulundu\u011fundan, i\u00e7erideki hava yava\u015f\u00e7a s\u0131k\u0131\u015ft\u0131r\u0131l\u0131r, gaz zaman\u0131nda bo\u015falt\u0131lmazsa, ka\u00e7\u0131n\u0131lmaz olarak dolguda b\u00fcy\u00fck sorunlara ve bir\u00e7ok kusura neden olur. Yap\u0131\u015fma izleri, b\u00fcz\u00fclme ve kavrulma gibi.<\/p>\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\">\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"564\" height=\"345\" src=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/07\/Low-Pressure-Injection-Molded2.jpg\" alt=\"\" class=\"wp-image-11338\" srcset=\"https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/07\/Low-Pressure-Injection-Molded2.jpg 564w, https:\/\/zetarmold.com\/wp-content\/uploads\/2022\/07\/Low-Pressure-Injection-Molded2-300x184.jpg 300w\" sizes=\"(max-width: 564px) 100vw, 564px\" \/><\/figure>\n<\/div>\n<\/div>\n<\/div>\n<h3 class=\"wp-block-heading\"><span class=\"has-inline-color has-vivid-cyan-blue-color\">3. Yayg\u0131n kusurlar ve kullan\u0131m \u00f6nlemleri<\/span><\/h3>\n<h4 class=\"wp-block-heading\"><span class=\"has-inline-color has-vivid-cyan-blue-color\">(1) \u00dcr\u00fcn y\u00fczeyinde b\u00fcz\u00fclme&nbsp;&nbsp;<\/span>&nbsp;&nbsp;&nbsp;<\/h4>\n<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\">Neden Kal\u0131p ay\u0131rma y\u00fczeyleri aras\u0131ndaki bo\u015fluk \u00e7ok b\u00fcy\u00fckt\u00fcr, bu da malzemenin ka\u00e7mas\u0131na neden olur, bu da s\u0131k\u0131\u015ft\u0131r\u0131lmam\u0131\u015f malzeme ihtiyac\u0131na ve dolay\u0131s\u0131yla b\u00fcz\u00fclmeye neden olur;<\/p>\n<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\">As with ordinary injection molding, the thick wall of the product, where there are reinforcement bars, due to poor cooling, resulting in volume shrinkage caused by shrinkage.<\/p>\n<h4 class=\"wp-block-heading\"><span class=\"has-inline-color has-vivid-cyan-blue-color\">(2) Erime i\u015faretleri&nbsp;&nbsp;&nbsp;<\/span>&nbsp;&nbsp;<\/h4>\n<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\">Sebep: Kal\u0131p bo\u015flu\u011fu ve ma\u00e7a iyi bo\u015falt\u0131lmazsa, cephelerin birle\u015fti\u011fi kap\u0131n\u0131n \u00f6n\u00fcndeki hava s\u0131k\u0131\u015f\u0131r ve do\u011fal olarak kayna\u015famaz ve izlerin kombinasyonu cilde yans\u0131yarak belirgin f\u00fczyon izlerine neden olabilir ve g\u00f6r\u00fcn\u00fcm\u00fc etkileyebilir.<\/p>\n<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\">Tabii ki, s\u0131radan <a href=\"https:\/\/zetarmold.com\/tr\/\" data-type=\"URL\" data-id=\"https:\/\/zetarmold.com\/\" target=\"_blank\" rel=\"noreferrer noopener\">plasti\u0307k enjeksi\u0307yon kaliplama<\/a>D\u00fc\u015f\u00fck kal\u0131p s\u0131cakl\u0131\u011f\u0131 ve d\u00fc\u015f\u00fck plastik eriyik s\u0131cakl\u0131\u011f\u0131 da f\u00fczyon izlerinde belirgin kusurlara neden olacakt\u0131r.<\/p>\n<h4 class=\"wp-block-heading\"><span class=\"has-inline-color has-vivid-cyan-blue-color\">(3) Deri ezilmi\u015ftir<\/span>&nbsp;&nbsp;&nbsp;&nbsp;<\/h4>\n<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\">Sebep: Kuma\u015f enjeksiyon kal\u0131plama gibi, kal\u0131p s\u0131cakl\u0131\u011f\u0131 <a href=\"https:\/\/zetarmold.com\/tr\/\" target=\"_blank\" rel=\"noreferrer noopener\">d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 enjeksiyon kal\u0131b\u0131<\/a> genellikle d\u00fc\u015f\u00fckt\u00fcr (10-15 derece), pas \u00f6nleme tedbirleri iyi yap\u0131lmazsa, preslenmi\u015f kuma\u015f \u00e7er\u00e7eve ve s\u00fcrg\u00fc ay\u0131rma y\u00fczeyinde pas lekeleri olu\u015facak ve \u00fcretim s\u0131ras\u0131nda epidermis \u00fczerindeki bas\u0131n\u00e7 a\u015f\u0131r\u0131 olacak ve epidermisin s\u00fcnekli\u011fi s\u0131n\u0131rlanacak, b\u00f6ylece epidermis k\u0131r\u0131lacakt\u0131r.<\/p>\n<h4 class=\"wp-block-heading\"><span class=\"has-inline-color has-vivid-cyan-blue-color\">(4) Yolluk boyunca eritin&nbsp;&nbsp;<\/span>&nbsp;&nbsp;<\/h4>\n<p id=\"33d0dd56-f57d-4597-9b4e-35ef1e415f86\"><strong>Sebep<\/strong>: Plastikle\u015ftirilmi\u015f erimi\u015f plastik kap\u0131dan enjekte edilir, kesme, \u0131s\u0131tma \u00e7emberine maruz kal\u0131r, a\u00e7\u0131k kal\u0131p enjeksiyonu ve mesafe artarsa merkezi konum s\u0131cakl\u0131\u011f\u0131 y\u00fcksektir, eriyik fenomenini etkili bir \u015fekilde koruyabilir; kap\u0131y\u0131, s\u0131cakl\u0131\u011f\u0131, kal\u0131p s\u0131cakl\u0131\u011f\u0131n\u0131 azaltabilir, ancak ayn\u0131 zamanda re\u00e7ine likidite problemlerini de hesaba katmas\u0131 gerekir, aksi takdirde malzeme eksikli\u011fi olabilir.<\/p>\n<div style=\"background:#f0f4f8;padding:20px;border-radius:8px;margin-top:30px;\">\n<p style=\"margin:0 0 10px;font-size:18px;\"><strong>Need a Quote for Your Injection Molding Project?<\/strong><\/p>\n<p style=\"margin:0 0 10px;\">Get competitive pricing, DFM feedback, and production timeline from ZetarMold\u2019s engineering team.<\/p>\n<p style=\"margin:0;\"><a href=\"https:\/\/zetarmold.com\/tr\/bize-ulasin\/\" style=\"background:#2563eb;color:white;padding:12px 24px;border-radius:6px;text-decoration:none;font-weight:bold;\">Request a Free Quote \u2192<\/a> See our <a href=\"https:\/\/zetarmold.com\/tr\/injection-molding-complete-guide\/\">Injection Molding Complete Guide<\/a> for a comprehensive overview.<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>Enjeksiyon kal\u0131plama \u00fcr\u00fcnlerinin iyi bir his ve g\u00f6r\u00fcn\u00fcme sahip olmas\u0131n\u0131 sa\u011flamak ve di\u011fer d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 kal\u0131plama malzemelerinin avantajlar\u0131n\u0131 dikkate almak i\u00e7in, art\u0131k enjeksiyon kal\u0131plama i\u015fleminin y\u00fczey katman\u0131 i\u00e7in temel malzeme iskeleti, kuma\u015f ve yumu\u015fak plastik olarak sert plastik kullanmak pop\u00fclerdir. Bu t\u00fcr bir s\u00fcre\u00e7 boyunca, [...]<\/p>","protected":false},"author":1,"featured_media":11321,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_seopress_robots_primary_cat":"none","_seopress_titles_title":"Low-Pressure Injection Molding of Fabric | ZetarMold","_seopress_titles_desc":"Discover expert insights on low pressure injection molding from ZetarMold. 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